GITNUXREPORT 2026

Supply Chain In The Manufacturing Industry Statistics

Manufacturing supply chains are rapidly digitizing and expanding to meet global demands.

Min-ji Park

Research Analyst focused on sustainability and consumer trends.

First published: Feb 13, 2026

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Statistic 1

Transportation cost as % of sales is 4.2% in manufacturing.

Statistic 2

Supply chain costs represent 60% of total manufacturing costs.

Statistic 3

Average logistics cost per unit $1.50 in manufacturing.

Statistic 4

Inventory carrying costs average 25% of inventory value annually.

Statistic 5

Raw material costs up 15% due to supply chain issues in 2023.

Statistic 6

Freight costs increased 20% for manufacturers in 2022.

Statistic 7

Total supply chain management costs $1.2 trillion globally.

Statistic 8

Warehousing costs 12% of supply chain expenses.

Statistic 9

Supplier management costs average $500K per manufacturer.

Statistic 10

Fuel surcharges add 5-10% to transportation budgets.

Statistic 11

Customs and duties cost 2.5% of import value.

Statistic 12

Labor costs in supply chain 30% of total operations.

Statistic 13

Packaging costs rose 8% in manufacturing supply chains.

Statistic 14

Insurance premiums for supply chain risks up 12%.

Statistic 15

Technology implementation costs $2M average per plant.

Statistic 16

Returned goods costs 5% of revenue in manufacturing.

Statistic 17

52% of manufacturers use IoT for supply chain tracking.

Statistic 18

AI adoption in supply chains at 35% among manufacturers.

Statistic 19

Blockchain implemented by 22% for traceability.

Statistic 20

Robotics in warehouses used by 65% of large manufacturers.

Statistic 21

Cloud-based SCM systems adopted by 48%.

Statistic 22

Digital twins reduce downtime by 20% in 70% of users.

Statistic 23

5G integration in supply chains at 18% penetration.

Statistic 24

Predictive analytics used by 60% for maintenance.

Statistic 25

RPA automates 40% of procurement tasks.

Statistic 26

AR/VR for training adopted by 25%.

Statistic 27

Big data analytics improves forecasting by 15% in 55% firms.

Statistic 28

ERP systems integrated with SCM in 75% manufacturers.

Statistic 29

Edge computing used by 30% for real-time data.

Statistic 30

45% plan cybersecurity upgrades for supply chains.

Statistic 31

On-time delivery rate in manufacturing supply chains averages 75%.

Statistic 32

Inventory turnover ratio for manufacturers is 5.2 times per year.

Statistic 33

68% of manufacturers use AI for demand forecasting accuracy up 20%.

Statistic 34

Lead time reduction of 30% achieved via lean supply chain practices.

Statistic 35

Perfect order fulfillment rate in manufacturing at 82%.

Statistic 36

Supplier on-time delivery performance averages 92%.

Statistic 37

Manufacturing cycle time reduced by 25% with digital twins.

Statistic 38

Fill rate for manufacturing orders is 95% on average.

Statistic 39

55% of manufacturers report improved throughput via automation.

Statistic 40

Cash-to-cash cycle time in manufacturing averages 45 days.

Statistic 41

Capacity utilization rate in supply chains at 78%.

Statistic 42

Order accuracy rate stands at 98.5% for top performers.

Statistic 43

The global manufacturing supply chain market was valued at $18.2 trillion in 2022.

Statistic 44

Supply chain management software market in manufacturing expected to reach $28.5 billion by 2027.

Statistic 45

78% of manufacturers plan to invest in supply chain visibility tools by 2025.

Statistic 46

Manufacturing supply chain grew at a CAGR of 5.2% from 2018-2023.

Statistic 47

Asia-Pacific holds 45% share of global manufacturing supply chains.

Statistic 48

U.S. manufacturing supply chain output reached $2.3 trillion in 2023.

Statistic 49

Global automotive supply chain valued at $3.1 trillion annually.

Statistic 50

Electronics manufacturing supply chain projected to grow 6.8% CAGR to 2030.

Statistic 51

62% of manufacturers report supply chain as top growth driver.

Statistic 52

Supply chain outsourcing in manufacturing up 15% since 2020.

Statistic 53

Industrial machinery supply chain market at $1.2 trillion in 2023.

Statistic 54

Food and beverage manufacturing supply chain valued at $4.5 trillion globally.

Statistic 55

Aerospace supply chain expected to hit $1 trillion by 2028.

Statistic 56

Chemical manufacturing supply chain CAGR of 4.1% through 2030.

Statistic 57

55% of manufacturers expanding supply chains into new regions.

Statistic 58

Pharmaceutical supply chain market size $15 billion in 2023.

Statistic 59

Textile manufacturing supply chain at $1.7 trillion globally.

Statistic 60

Heavy equipment supply chain growth 7% annually.

Statistic 61

Consumer goods supply chain valued $6.8 trillion in 2022.

Statistic 62

40% increase in nearshoring for manufacturing supply chains post-2020.

Statistic 63

65% of manufacturers faced supply disruptions in 2023.

Statistic 64

Cyberattacks on manufacturing supply chains up 300% since 2020.

Statistic 65

40% cite geopolitical tensions as top risk.

Statistic 66

Natural disasters impact 25% of supply chains annually.

Statistic 67

Supplier failure rate 12% in manufacturing.

Statistic 68

Labor shortages affect 70% of manufacturers.

Statistic 69

Tariff changes disrupted 35% of import chains.

Statistic 70

50% have multi-sourcing strategies in place.

Statistic 71

Pandemic-like disruptions expected yearly by 55%.

Statistic 72

Quality issues from suppliers in 28% of cases.

Statistic 73

Port congestion delays average 10 days.

Statistic 74

62% increased insurance for supply risks.

Statistic 75

Regulatory compliance failures cost $4M average.

Statistic 76

Demand volatility affects 48% forecasts.

Statistic 77

38% report ethical sourcing risks.

Statistic 78

Carbon emissions regulations impact 45% chains.

Statistic 79

72% of manufacturers target net-zero by 2050.

Statistic 80

Sustainable sourcing adopted by 60%.

Statistic 81

Circular economy practices in 35% supply chains.

Statistic 82

Water usage reduced 20% via green supply chains.

Statistic 83

55% track Scope 3 emissions.

Statistic 84

Recycled materials use up 25% in manufacturing.

Statistic 85

Energy-efficient logistics save 15% costs.

Statistic 86

68% face ESG reporting pressures.

Statistic 87

Biodiversity risks in supply chains for 40%.

Statistic 88

Green certifications held by 50% suppliers.

Statistic 89

Waste reduction targets met by 65%.

Statistic 90

Renewable energy in facilities at 30%.

Statistic 91

Fair labor audits cover 75% of Tier 1 suppliers.

Statistic 92

42% invest in sustainable packaging.

1/92

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From sprawling across the globe to humming with digital intelligence, the modern manufacturing supply chain is a colossal economic engine, powering everything from the phone in your pocket to the car in your driveway, and with a market valued at over $18 trillion, mastering its complexity is the ultimate competitive edge.

Key Takeaways

The global manufacturing supply chain market was valued at $18.2 trillion in 2022.
Supply chain management software market in manufacturing expected to reach $28.5 billion by 2027.
78% of manufacturers plan to invest in supply chain visibility tools by 2025.
On-time delivery rate in manufacturing supply chains averages 75%.
Inventory turnover ratio for manufacturers is 5.2 times per year.
68% of manufacturers use AI for demand forecasting accuracy up 20%.
Transportation cost as % of sales is 4.2% in manufacturing.
Supply chain costs represent 60% of total manufacturing costs.
Average logistics cost per unit $1.50 in manufacturing.
52% of manufacturers use IoT for supply chain tracking.
AI adoption in supply chains at 35% among manufacturers.
Blockchain implemented by 22% for traceability.
65% of manufacturers faced supply disruptions in 2023.
Cyberattacks on manufacturing supply chains up 300% since 2020.
40% cite geopolitical tensions as top risk.

Manufacturing supply chains are rapidly digitizing and expanding to meet global demands.

Costs and Economics

Transportation cost as % of sales is 4.2% in manufacturing.
Supply chain costs represent 60% of total manufacturing costs.
Average logistics cost per unit $1.50 in manufacturing.
Inventory carrying costs average 25% of inventory value annually.
Raw material costs up 15% due to supply chain issues in 2023.
Freight costs increased 20% for manufacturers in 2022.
Total supply chain management costs $1.2 trillion globally.
Warehousing costs 12% of supply chain expenses.
Supplier management costs average $500K per manufacturer.
Fuel surcharges add 5-10% to transportation budgets.
Customs and duties cost 2.5% of import value.
Labor costs in supply chain 30% of total operations.
Packaging costs rose 8% in manufacturing supply chains.
Insurance premiums for supply chain risks up 12%.
Technology implementation costs $2M average per plant.
Returned goods costs 5% of revenue in manufacturing.

Costs and Economics Interpretation

While transportation may only nibble at 4.2% of sales, the supply chain beast devours 60% of total manufacturing costs, proving that every saved penny in logistics is a direct boost to the bottom line.

Digital Transformation

52% of manufacturers use IoT for supply chain tracking.
AI adoption in supply chains at 35% among manufacturers.
Blockchain implemented by 22% for traceability.
Robotics in warehouses used by 65% of large manufacturers.
Cloud-based SCM systems adopted by 48%.
Digital twins reduce downtime by 20% in 70% of users.
5G integration in supply chains at 18% penetration.
Predictive analytics used by 60% for maintenance.
RPA automates 40% of procurement tasks.
AR/VR for training adopted by 25%.
Big data analytics improves forecasting by 15% in 55% firms.
ERP systems integrated with SCM in 75% manufacturers.
Edge computing used by 30% for real-time data.
45% plan cybersecurity upgrades for supply chains.

Digital Transformation Interpretation

Manufacturers are collectively realizing their digital toolbox is no longer just shiny gadgets, but mission-critical gear, as they patch together everything from IoT and robots to blockchain and AI, proving that navigating today's supply chain requires both a pilot's license and a mechanic's certification to handle the cacophony of buzzwords now doing real work.

Efficiency and Performance

On-time delivery rate in manufacturing supply chains averages 75%.
Inventory turnover ratio for manufacturers is 5.2 times per year.
68% of manufacturers use AI for demand forecasting accuracy up 20%.
Lead time reduction of 30% achieved via lean supply chain practices.
Perfect order fulfillment rate in manufacturing at 82%.
Supplier on-time delivery performance averages 92%.
Manufacturing cycle time reduced by 25% with digital twins.
Fill rate for manufacturing orders is 95% on average.
55% of manufacturers report improved throughput via automation.
Cash-to-cash cycle time in manufacturing averages 45 days.
Capacity utilization rate in supply chains at 78%.
Order accuracy rate stands at 98.5% for top performers.

Efficiency and Performance Interpretation

The statistics reveal a manufacturing supply chain where suppliers are commendably reliable, yet internal complexity still leaves a quarter of deliveries late and cash locked up for over a month, proving that having great parts doesn't guarantee you assemble a great process.

Market Size and Growth

The global manufacturing supply chain market was valued at $18.2 trillion in 2022.
Supply chain management software market in manufacturing expected to reach $28.5 billion by 2027.
78% of manufacturers plan to invest in supply chain visibility tools by 2025.
Manufacturing supply chain grew at a CAGR of 5.2% from 2018-2023.
Asia-Pacific holds 45% share of global manufacturing supply chains.
U.S. manufacturing supply chain output reached $2.3 trillion in 2023.
Global automotive supply chain valued at $3.1 trillion annually.
Electronics manufacturing supply chain projected to grow 6.8% CAGR to 2030.
62% of manufacturers report supply chain as top growth driver.
Supply chain outsourcing in manufacturing up 15% since 2020.
Industrial machinery supply chain market at $1.2 trillion in 2023.
Food and beverage manufacturing supply chain valued at $4.5 trillion globally.
Aerospace supply chain expected to hit $1 trillion by 2028.
Chemical manufacturing supply chain CAGR of 4.1% through 2030.
55% of manufacturers expanding supply chains into new regions.
Pharmaceutical supply chain market size $15 billion in 2023.
Textile manufacturing supply chain at $1.7 trillion globally.
Heavy equipment supply chain growth 7% annually.
Consumer goods supply chain valued $6.8 trillion in 2022.
40% increase in nearshoring for manufacturing supply chains post-2020.

Market Size and Growth Interpretation

The manufacturing world has decided its eighteen trillion dollar nervous system is no longer a cost center but the very heart of its competitive survival, hence the frantic and expensive scramble to make it smarter, more visible, and strategically relocated.

Risks and Resilience

65% of manufacturers faced supply disruptions in 2023.
Cyberattacks on manufacturing supply chains up 300% since 2020.
40% cite geopolitical tensions as top risk.
Natural disasters impact 25% of supply chains annually.
Supplier failure rate 12% in manufacturing.
Labor shortages affect 70% of manufacturers.
Tariff changes disrupted 35% of import chains.
50% have multi-sourcing strategies in place.
Pandemic-like disruptions expected yearly by 55%.
Quality issues from suppliers in 28% of cases.
Port congestion delays average 10 days.
62% increased insurance for supply risks.
Regulatory compliance failures cost $4M average.
Demand volatility affects 48% forecasts.
38% report ethical sourcing risks.

Risks and Resilience Interpretation

While digital ghosts, angry nations, and a revolving door of failing suppliers have turned the modern factory's supply chain into a high-stakes game of whack-a-mole, most manufacturers are now frantically building bunkers with multiple doors just to keep the lights on.

Sustainability and ESG

Carbon emissions regulations impact 45% chains.
72% of manufacturers target net-zero by 2050.
Sustainable sourcing adopted by 60%.
Circular economy practices in 35% supply chains.
Water usage reduced 20% via green supply chains.
55% track Scope 3 emissions.
Recycled materials use up 25% in manufacturing.
Energy-efficient logistics save 15% costs.
68% face ESG reporting pressures.
Biodiversity risks in supply chains for 40%.
Green certifications held by 50% suppliers.
Waste reduction targets met by 65%.
Renewable energy in facilities at 30%.
Fair labor audits cover 75% of Tier 1 suppliers.
42% invest in sustainable packaging.

Sustainability and ESG Interpretation

Despite regulators breathing down their necks and a glaring gap between ambitious net-zero dreams and current Scope 3 reality, the manufacturing supply chain is pragmatically stitching itself a greener suit, thread by recycled thread, because it turns out that saving the planet can also save about 15% on the shipping bill.