GITNUXREPORT 2025

Digital Transformation In The Manufacturing Industry Statistics

Digital transformation boosts manufacturing efficiency, quality, automation, and innovation globally.

Jannik Linder

Co-Founder of Gitnux, specialized in content and tech since 2016.

First published: April 29, 2025

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Statistic 1

85% of manufacturing companies have adopted digital transformation strategies as of 2023

Statistic 2

60% of manufacturers say that digital transformation has improved their product quality

Statistic 3

45% of manufacturing firms utilize cloud computing to enhance operational efficiency

Statistic 4

77% of manufacturing executives believe digital transformation is essential to remain competitive

Statistic 5

69% of manufacturers have implemented or plan to implement AI-powered quality control systems

Statistic 6

Digital twin technology is adopted by 40% of manufacturing firms to optimize production

Statistic 7

80% of manufacturers feel that supply chain digitalization has increased their resilience

Statistic 8

65% of manufacturing companies are exploring or deploying augmented reality (AR) for training and maintenance

Statistic 9

55% of manufacturers see cybersecurity as a significant barrier to digital transformation

Statistic 10

Advanced analytics usage in manufacturing increased by 50% in 2023

Statistic 11

42% of manufacturing firms are adopting blockchain for supply chain transparency

Statistic 12

More than 50% of manufacturing executives report a decrease in operational costs due to automation and digital tools

Statistic 13

Augmented reality onboarding programs increased training efficiency by 35% in manufacturing

Statistic 14

90% of manufacturing companies engaged in digital transformation consider cyber resilience a top priority

Statistic 15

The use of drones in manufacturing environments increased by 20% in 2023 for inventory management and safety inspections

Statistic 16

52% of companies using digital twins are able to reduce time-to-market for new products

Statistic 17

88% of manufacturers believe that sustainability goals are better achieved through digital means

Statistic 18

38% of manufacturers see digital transformation as a way to enhance customer experience

Statistic 19

58% of manufacturing companies believe that digital transformation is necessary for environmental compliance

Statistic 20

60% of manufacturing companies have integrated digital dashboards for real-time data monitoring

Statistic 21

75% of manufacturing executives see digital transformation as critical for innovation

Statistic 22

81% of manufacturers report increased operational agility through digital tools

Statistic 23

65% of manufacturing firms use machine learning to optimize production processes

Statistic 24

40% of manufacturing businesses have enhanced supply chain traceability through digital solutions

Statistic 25

In 2023, 55% of manufacturers reported that digital transformation has improved their compliance with regulatory standards

Statistic 26

29% of manufacturing companies plan to adopt or expand their use of 3D printing as part of digital transformation efforts

Statistic 27

81% of manufacturers believe that digital transformation will greatly improve workforce training and skills development

Statistic 28

Smart factory initiatives are underway in over 35% of manufacturing facilities worldwide

Statistic 29

67% of manufacturing firms report that digital transformation has helped in reducing waste and optimizing resource use

Statistic 30

78% of manufacturers are pursuing or planning to pursue digital skill development programs for their workforce

Statistic 31

Blockchain-based solutions for supply chain management are being explored or used by 42% of manufacturers

Statistic 32

58% of manufacturers report that digital transformation has helped reduce lead times for product delivery

Statistic 33

44% of manufacturing companies have adopted or plan to adopt wearable technology for maintenance and safety

Statistic 34

Over 60% of manufacturing firms consider data security a key priority when deploying digital solutions

Statistic 35

70% of manufacturing companies recognize IoT as a key enabler of digital transformation

Statistic 36

In 2023, 62% of manufacturers reported successfully launching pilot projects for smart manufacturing technologies

Statistic 37

47% of manufacturing firms report that digital transformation has led to better customer insights and engagement

Statistic 38

84% of manufacturing companies see digital tools as vital to achieving sustainability goals

Statistic 39

65% of manufacturing companies have experienced increased safety due to digital safety management solutions

Statistic 40

72% of manufacturing firms are exploring or implementing virtual reality (VR) for design, training, and maintenance

Statistic 41

80% of manufacturers consider digital transformation a top strategic priority

Statistic 42

46% of manufacturing companies are integrating social media analytics into their digital strategies for better customer insights

Statistic 43

57% of manufacturing firms are investing in digital project management tools to coordinate digital initiatives

Statistic 44

Digital transformation has contributed to a 20% reduction in waste across manufacturing processes

Statistic 45

73% of manufacturing firms are exploring or adopting AI-driven supply chain forecasting

Statistic 46

62% of manufacturers report increased automation in their production lines in the past year

Statistic 47

44% of manufacturing companies incorporate virtual commissioning of equipment through digital twin technology

Statistic 48

38% of manufacturers plan to adopt or expand remote monitoring systems for equipment maintenance

Statistic 49

55% of manufacturing executives agree that digital transformation enhances agility in product development

Statistic 50

72% of manufacturers have increased their cybersecurity measures following digital transformation initiatives

Statistic 51

47% of manufacturing companies are using digital tools for product lifecycle management (PLM)

Statistic 52

Data-driven decision-making in manufacturing improved efficiency by 25%, according to recent surveys

Statistic 53

82% of manufacturing firms believe that digital transformation will be critical for future growth

Statistic 54

59% of manufacturing companies cite data integration issues as a barrier to full digital transformation

Statistic 55

66% of manufacturers believe digital transformation increases transparency and traceability in their processes

Statistic 56

63% of manufacturing firms plan to upgrade or implement new ERP systems to support digital initiatives

Statistic 57

55% of manufacturers report that digital transformation has improved collaboration across departments

Statistic 58

73% of manufacturing industries prioritize data security when adopting new digital technology

Statistic 59

Over 50% of manufacturing companies plan to adopt edge AI to facilitate real-time analytics

Statistic 60

68% of manufacturing firms report that digital transformation has helped in maintaining compliance with international standards

Statistic 61

80% of manufacturing companies see digital manufacturing as essential for sustainable development goals

Statistic 62

In 2023, 45% of manufacturers are using data analytics to personalize customer products and experiences

Statistic 63

72% of manufacturing organizations consider digital transformation a key driver for innovation

Statistic 64

Predictive maintenance reduces downtime by up to 30% in manufacturing plants

Statistic 65

The number of digital manufacturing patents filed increased by 38% in 2023, indicating rising innovation activity

Statistic 66

By 2025, 70% of manufacturing organizations are expected to increase their investment in automation technologies

Statistic 67

48% of manufacturing companies report achieving measurable ROI from their digital initiatives within the first year

Statistic 68

The global spending on Industry 4.0 technologies is expected to reach $136 billion by 2025

Statistic 69

Digital transformation initiatives are projected to create 2.4 million new jobs in the manufacturing sector worldwide by 2026

Statistic 70

30% of manufacturing companies are investing in 5G connectivity solutions to support IoT and automation

Statistic 71

66% of manufacturing organizations report faster decision-making due to digital tools

Statistic 72

Implementing automation can reduce manufacturing labor costs by up to 25%

Statistic 73

Digital project implementation success rate stands at 65% in manufacturing, with 20% experiencing delays or failures

Statistic 74

Manufacturing firms that leverage big data analytics report a 15% increase in productivity

Statistic 75

70% of manufacturers plan to increase their digital technology budget in the next year

Statistic 76

Investment in AI-powered predictive analytics has increased by 45% among manufacturing companies in 2023

Statistic 77

The global industrial automation market is expected to grow from $175 billion in 2023 to $265 billion by 2028

Statistic 78

Digital investments in manufacturing are projected to grow at a CAGR of 12% over the next five years

Statistic 79

Investment in cybersecurity measures increased by 50% in manufacturing companies in 2023, due to rising cyber threats

Statistic 80

50% of manufacturing companies are planning to expand their use of autonomous vehicles for material handling

Statistic 81

Digital maturity correlates with a 35% higher profit margin in manufacturing companies

Statistic 82

Investment in digital manufacturing platforms increased by 40% in 2023, aiming to streamline production and supply chain visibility

Statistic 83

55% of manufacturing organizations report that digital transformation has significantly improved their ability to respond to market changes

Statistic 84

The use of machine vision systems in quality assurance increased by 25% in 2023

Statistic 85

Digital transformation initiatives in the manufacturing sector are projected to reach a market size of $1.2 trillion globally by 2028

Statistic 86

The global market for industrial robot sales is expected to double by 2027, reaching over 600,000 units annually

Statistic 87

The adoption of collaborative robots (cobots) increased by 30% in manufacturing facilities in 2023

Statistic 88

41% of manufacturing companies are testing or deploying autonomous mobile robots (AMRs) for material transport

Statistic 89

41% of manufacturing companies have seen a reduction in inventory holding costs due to digital supply chain optimization

Statistic 90

52% of manufacturing companies are investing in digital solutions to improve workforce productivity

Statistic 91

IoT device deployment in manufacturing increased by 35% in 2023

Statistic 92

Robots are used in 25% of manufacturing processes worldwide, with projections to increase to 45% by 2025

Statistic 93

Manufacturing sectors adopting smart sensors report a 20% improvement in energy efficiency

Statistic 94

The integration of ERP systems with IoT devices increased operational efficiency by 20% in 2023

Statistic 95

55% of manufacturing enterprises have adopted or are considering adopting edge computing to support real-time processing

Statistic 96

38% of manufacturers are investing in or planning to invest in smart sensors to improve predictive maintenance

Statistic 97

63% of manufacturing organizations use advanced sensors to optimize energy consumption

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Sources

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Key Highlights

85% of manufacturing companies have adopted digital transformation strategies as of 2023
By 2025, 70% of manufacturing organizations are expected to increase their investment in automation technologies
60% of manufacturers say that digital transformation has improved their product quality
48% of manufacturing companies report achieving measurable ROI from their digital initiatives within the first year
IoT device deployment in manufacturing increased by 35% in 2023
45% of manufacturing firms utilize cloud computing to enhance operational efficiency
Predictive maintenance reduces downtime by up to 30% in manufacturing plants
77% of manufacturing executives believe digital transformation is essential to remain competitive
69% of manufacturers have implemented or plan to implement AI-powered quality control systems
Robots are used in 25% of manufacturing processes worldwide, with projections to increase to 45% by 2025
Digital twin technology is adopted by 40% of manufacturing firms to optimize production
80% of manufacturers feel that supply chain digitalization has increased their resilience
65% of manufacturing companies are exploring or deploying augmented reality (AR) for training and maintenance

As the manufacturing industry accelerates into the digital age, with 85% of companies embracing transformative strategies and investment in automation and AI surging, the future of smarter, safer, and more sustainable production is not just imminent—it’s already unfolding.

Digital Adoption and Transformation Strategies

85% of manufacturing companies have adopted digital transformation strategies as of 2023
60% of manufacturers say that digital transformation has improved their product quality
45% of manufacturing firms utilize cloud computing to enhance operational efficiency
77% of manufacturing executives believe digital transformation is essential to remain competitive
69% of manufacturers have implemented or plan to implement AI-powered quality control systems
Digital twin technology is adopted by 40% of manufacturing firms to optimize production
80% of manufacturers feel that supply chain digitalization has increased their resilience
65% of manufacturing companies are exploring or deploying augmented reality (AR) for training and maintenance
55% of manufacturers see cybersecurity as a significant barrier to digital transformation
Advanced analytics usage in manufacturing increased by 50% in 2023
42% of manufacturing firms are adopting blockchain for supply chain transparency
More than 50% of manufacturing executives report a decrease in operational costs due to automation and digital tools
Augmented reality onboarding programs increased training efficiency by 35% in manufacturing
90% of manufacturing companies engaged in digital transformation consider cyber resilience a top priority
The use of drones in manufacturing environments increased by 20% in 2023 for inventory management and safety inspections
52% of companies using digital twins are able to reduce time-to-market for new products
88% of manufacturers believe that sustainability goals are better achieved through digital means
38% of manufacturers see digital transformation as a way to enhance customer experience
58% of manufacturing companies believe that digital transformation is necessary for environmental compliance
60% of manufacturing companies have integrated digital dashboards for real-time data monitoring
75% of manufacturing executives see digital transformation as critical for innovation
81% of manufacturers report increased operational agility through digital tools
65% of manufacturing firms use machine learning to optimize production processes
40% of manufacturing businesses have enhanced supply chain traceability through digital solutions
In 2023, 55% of manufacturers reported that digital transformation has improved their compliance with regulatory standards
29% of manufacturing companies plan to adopt or expand their use of 3D printing as part of digital transformation efforts
81% of manufacturers believe that digital transformation will greatly improve workforce training and skills development
Smart factory initiatives are underway in over 35% of manufacturing facilities worldwide
67% of manufacturing firms report that digital transformation has helped in reducing waste and optimizing resource use
78% of manufacturers are pursuing or planning to pursue digital skill development programs for their workforce
Blockchain-based solutions for supply chain management are being explored or used by 42% of manufacturers
58% of manufacturers report that digital transformation has helped reduce lead times for product delivery
44% of manufacturing companies have adopted or plan to adopt wearable technology for maintenance and safety
Over 60% of manufacturing firms consider data security a key priority when deploying digital solutions
70% of manufacturing companies recognize IoT as a key enabler of digital transformation
In 2023, 62% of manufacturers reported successfully launching pilot projects for smart manufacturing technologies
47% of manufacturing firms report that digital transformation has led to better customer insights and engagement
84% of manufacturing companies see digital tools as vital to achieving sustainability goals
65% of manufacturing companies have experienced increased safety due to digital safety management solutions
72% of manufacturing firms are exploring or implementing virtual reality (VR) for design, training, and maintenance
80% of manufacturers consider digital transformation a top strategic priority
46% of manufacturing companies are integrating social media analytics into their digital strategies for better customer insights
57% of manufacturing firms are investing in digital project management tools to coordinate digital initiatives
Digital transformation has contributed to a 20% reduction in waste across manufacturing processes
73% of manufacturing firms are exploring or adopting AI-driven supply chain forecasting
62% of manufacturers report increased automation in their production lines in the past year
44% of manufacturing companies incorporate virtual commissioning of equipment through digital twin technology
38% of manufacturers plan to adopt or expand remote monitoring systems for equipment maintenance
55% of manufacturing executives agree that digital transformation enhances agility in product development
72% of manufacturers have increased their cybersecurity measures following digital transformation initiatives
47% of manufacturing companies are using digital tools for product lifecycle management (PLM)
Data-driven decision-making in manufacturing improved efficiency by 25%, according to recent surveys
82% of manufacturing firms believe that digital transformation will be critical for future growth
59% of manufacturing companies cite data integration issues as a barrier to full digital transformation
66% of manufacturers believe digital transformation increases transparency and traceability in their processes
63% of manufacturing firms plan to upgrade or implement new ERP systems to support digital initiatives
55% of manufacturers report that digital transformation has improved collaboration across departments
73% of manufacturing industries prioritize data security when adopting new digital technology
Over 50% of manufacturing companies plan to adopt edge AI to facilitate real-time analytics
68% of manufacturing firms report that digital transformation has helped in maintaining compliance with international standards
80% of manufacturing companies see digital manufacturing as essential for sustainable development goals
In 2023, 45% of manufacturers are using data analytics to personalize customer products and experiences
72% of manufacturing organizations consider digital transformation a key driver for innovation

Digital Adoption and Transformation Strategies Interpretation

With over 85% of manufacturers embracing digital transformation and a majority recognizing its crucial role in quality, agility, sustainability, and innovation—despite persistent cybersecurity concerns—it's clear that the industry is racing towards a smarter, more resilient future where data-driven insights and cutting-edge technology like AI, digital twins, and AR are no longer optional but essential for survival and growth.

Industry Outlook and Future Trends

Predictive maintenance reduces downtime by up to 30% in manufacturing plants

Industry Outlook and Future Trends Interpretation

Predictive maintenance not only keeps manufacturing lines humming but also boosts efficiency by up to 30%, proving that future-proofing machinery is the smart way to stay ahead in the factory race.

Innovation and Patents in Digital Manufacturing

The number of digital manufacturing patents filed increased by 38% in 2023, indicating rising innovation activity

Innovation and Patents in Digital Manufacturing Interpretation

The surge in digital manufacturing patents by 38% in 2023 signals that industry leaders are not just manufacturing more but are innovating smarter—embracing digital transformation to stay ahead in a fiercely competitive landscape.

Investment and Business Impact of Digitalization

By 2025, 70% of manufacturing organizations are expected to increase their investment in automation technologies
48% of manufacturing companies report achieving measurable ROI from their digital initiatives within the first year
The global spending on Industry 4.0 technologies is expected to reach $136 billion by 2025
Digital transformation initiatives are projected to create 2.4 million new jobs in the manufacturing sector worldwide by 2026
30% of manufacturing companies are investing in 5G connectivity solutions to support IoT and automation
66% of manufacturing organizations report faster decision-making due to digital tools
Implementing automation can reduce manufacturing labor costs by up to 25%
Digital project implementation success rate stands at 65% in manufacturing, with 20% experiencing delays or failures
Manufacturing firms that leverage big data analytics report a 15% increase in productivity
70% of manufacturers plan to increase their digital technology budget in the next year
Investment in AI-powered predictive analytics has increased by 45% among manufacturing companies in 2023
The global industrial automation market is expected to grow from $175 billion in 2023 to $265 billion by 2028
Digital investments in manufacturing are projected to grow at a CAGR of 12% over the next five years
Investment in cybersecurity measures increased by 50% in manufacturing companies in 2023, due to rising cyber threats
50% of manufacturing companies are planning to expand their use of autonomous vehicles for material handling
Digital maturity correlates with a 35% higher profit margin in manufacturing companies
Investment in digital manufacturing platforms increased by 40% in 2023, aiming to streamline production and supply chain visibility
55% of manufacturing organizations report that digital transformation has significantly improved their ability to respond to market changes
The use of machine vision systems in quality assurance increased by 25% in 2023
Digital transformation initiatives in the manufacturing sector are projected to reach a market size of $1.2 trillion globally by 2028
The global market for industrial robot sales is expected to double by 2027, reaching over 600,000 units annually
The adoption of collaborative robots (cobots) increased by 30% in manufacturing facilities in 2023
41% of manufacturing companies are testing or deploying autonomous mobile robots (AMRs) for material transport
41% of manufacturing companies have seen a reduction in inventory holding costs due to digital supply chain optimization
52% of manufacturing companies are investing in digital solutions to improve workforce productivity

Investment and Business Impact of Digitalization Interpretation

As manufacturing gears up to spend $136 billion on Industry 4.0 and automation, the industry proves that going digital is not just about keeping up anymore—it's about transforming profit margins, boosting productivity, and creating 2.4 million new jobs, all while wresting cyber threats into submission and making robots our new colleagues.

IoT and Technology Deployment

IoT device deployment in manufacturing increased by 35% in 2023
Robots are used in 25% of manufacturing processes worldwide, with projections to increase to 45% by 2025
Manufacturing sectors adopting smart sensors report a 20% improvement in energy efficiency
The integration of ERP systems with IoT devices increased operational efficiency by 20% in 2023
55% of manufacturing enterprises have adopted or are considering adopting edge computing to support real-time processing
38% of manufacturers are investing in or planning to invest in smart sensors to improve predictive maintenance
63% of manufacturing organizations use advanced sensors to optimize energy consumption

IoT and Technology Deployment Interpretation

As manufacturing accelerates into the digital age—with IoT devices up 35%, robots expecting to nearly double their presence by 2025, and over half the industry investing in edge computing—the sector is clearly transforming from rugged assembly lines into smart, energy-efficient, data-driven factories where predictive maintenance and real-time insights are the new norm.