Quick Overview
- 1#1: Plex - Cloud-native MES platform providing real-time shop floor visibility, production tracking, quality control, and OEE monitoring for manufacturers.
- 2#2: Epicor Kinetic - Integrated MES solution for shop floor management, including real-time tracking of work orders, machine utilization, and labor performance.
- 3#3: MachineMetrics - Machine data platform that delivers real-time shop floor monitoring, downtime analysis, and OEE optimization through IoT connectivity.
- 4#4: Tulip - No-code platform for building custom apps to track shop floor operations, workflows, and performance metrics in real-time.
- 5#5: Prodsmart - Real-time shop floor control software for tracking production progress, materials, and resources via mobile devices.
- 6#6: DELMIAworks - ERP/MES system offering comprehensive shop floor tracking, scheduling, inventory control, and quality management.
- 7#7: Shoplogix - Smart factory suite for real-time shop floor visibility, OEE improvement, and production performance analytics.
- 8#8: MRPeasy - Cloud MRP software with shop floor tracking features for production planning, scheduling, and real-time status updates.
- 9#9: Katana MRP - Visual MRP platform that tracks shop floor manufacturing orders, inventory, and production in real-time.
- 10#10: OEEsystems Shopfloor-Online - Web-based MES for shop floor data collection, OEE tracking, downtime logging, and performance dashboards.
Tools were chosen based on key metrics: feature robustness (including real-time monitoring, OEE analysis, and integration capabilities), user-friendliness (such as ease of deployment and adaptability), technical reliability (data accuracy and scalability), and overall value, ensuring a balance of functionality and cost-effectiveness.
Comparison Table
Efficient shop floor tracking is essential for maximizing manufacturing efficiency, and selecting the right software can transform operations by improving visibility and streamlining workflows. This comparison table examines leading tools like Plex, Epicor Kinetic, MachineMetrics, Tulip, Prodsmart, and others, outlining key features, use cases, and strengths to help readers identify the best solution for their specific needs.
| # | Tool | Category | Overall | Features | Ease of Use | Value |
|---|---|---|---|---|---|---|
| 1 | Plex Cloud-native MES platform providing real-time shop floor visibility, production tracking, quality control, and OEE monitoring for manufacturers. | enterprise | 9.6/10 | 9.8/10 | 8.7/10 | 9.3/10 |
| 2 | Epicor Kinetic Integrated MES solution for shop floor management, including real-time tracking of work orders, machine utilization, and labor performance. | enterprise | 8.7/10 | 9.2/10 | 7.6/10 | 8.1/10 |
| 3 | MachineMetrics Machine data platform that delivers real-time shop floor monitoring, downtime analysis, and OEE optimization through IoT connectivity. | specialized | 8.7/10 | 9.2/10 | 8.0/10 | 8.5/10 |
| 4 | Tulip No-code platform for building custom apps to track shop floor operations, workflows, and performance metrics in real-time. | specialized | 8.7/10 | 9.2/10 | 8.8/10 | 8.0/10 |
| 5 | Prodsmart Real-time shop floor control software for tracking production progress, materials, and resources via mobile devices. | specialized | 8.6/10 | 8.7/10 | 9.1/10 | 8.2/10 |
| 6 | DELMIAworks ERP/MES system offering comprehensive shop floor tracking, scheduling, inventory control, and quality management. | enterprise | 8.4/10 | 9.1/10 | 7.2/10 | 7.8/10 |
| 7 | Shoplogix Smart factory suite for real-time shop floor visibility, OEE improvement, and production performance analytics. | specialized | 8.1/10 | 8.5/10 | 7.6/10 | 7.9/10 |
| 8 | MRPeasy Cloud MRP software with shop floor tracking features for production planning, scheduling, and real-time status updates. | enterprise | 7.8/10 | 7.5/10 | 8.5/10 | 8.2/10 |
| 9 | Katana MRP Visual MRP platform that tracks shop floor manufacturing orders, inventory, and production in real-time. | specialized | 8.1/10 | 8.0/10 | 9.2/10 | 7.8/10 |
| 10 | OEEsystems Shopfloor-Online Web-based MES for shop floor data collection, OEE tracking, downtime logging, and performance dashboards. | specialized | 7.8/10 | 8.2/10 | 8.0/10 | 7.4/10 |
Cloud-native MES platform providing real-time shop floor visibility, production tracking, quality control, and OEE monitoring for manufacturers.
Integrated MES solution for shop floor management, including real-time tracking of work orders, machine utilization, and labor performance.
Machine data platform that delivers real-time shop floor monitoring, downtime analysis, and OEE optimization through IoT connectivity.
No-code platform for building custom apps to track shop floor operations, workflows, and performance metrics in real-time.
Real-time shop floor control software for tracking production progress, materials, and resources via mobile devices.
ERP/MES system offering comprehensive shop floor tracking, scheduling, inventory control, and quality management.
Smart factory suite for real-time shop floor visibility, OEE improvement, and production performance analytics.
Cloud MRP software with shop floor tracking features for production planning, scheduling, and real-time status updates.
Visual MRP platform that tracks shop floor manufacturing orders, inventory, and production in real-time.
Web-based MES for shop floor data collection, OEE tracking, downtime logging, and performance dashboards.
Plex
enterpriseCloud-native MES platform providing real-time shop floor visibility, production tracking, quality control, and OEE monitoring for manufacturers.
Real-time IoT-driven machine connectivity and Connected Worker mobile interface for instant shop floor data capture and execution
Plex is a cloud-native smart manufacturing platform that delivers comprehensive shop floor tracking, real-time production monitoring, and MES capabilities for discrete and process manufacturers. It integrates IoT sensors, machine data, and operator inputs to provide end-to-end visibility into operations, from job scheduling and labor tracking to quality control and inventory management. By unifying ERP, MES, and analytics in a single system, Plex enables data-driven decisions to optimize throughput and reduce downtime.
Pros
- Exceptional real-time shop floor visibility with IoT integration for machine and operator tracking
- Scalable, all-in-one platform combining MES, ERP, QMS, and SCM without silos
- Robust analytics and dashboards for proactive issue resolution and OEE improvement
Cons
- Implementation can require significant upfront configuration and training
- Pricing is quote-based and may be steep for very small shops
- Limited offline functionality due to cloud dependency
Best For
Mid-sized to large manufacturers in automotive, aerospace, or electronics seeking integrated, real-time shop floor control to drive operational excellence.
Pricing
Custom quote-based pricing, typically starting at $1,500–$5,000/month per facility depending on modules, users, and scale; free trial available.
Epicor Kinetic
enterpriseIntegrated MES solution for shop floor management, including real-time tracking of work orders, machine utilization, and labor performance.
Advanced MES with touch-enabled kiosks and IoT for precise, real-time shop floor data capture and ERP synchronization
Epicor Kinetic is a modern, cloud-based ERP platform tailored for manufacturing, featuring robust shop floor tracking through its integrated Manufacturing Execution System (MES). It enables real-time monitoring of production jobs, labor activities, material consumption, machine utilization, and quality metrics via touch-screen kiosks, mobile apps, and IoT integrations. The system streamlines shop floor operations by automating data collection, reducing paperwork, and providing actionable insights for improved efficiency and decision-making.
Pros
- Seamless integration with full ERP for end-to-end visibility
- Real-time data capture and analytics via kiosks and mobile devices
- Highly customizable with low-code tools for specific workflows
Cons
- Complex setup and implementation requiring significant time and expertise
- Steep learning curve for non-technical shop floor users
- Premium pricing that may not suit small operations
Best For
Mid-to-large discrete manufacturers needing integrated ERP with advanced shop floor tracking and scalability.
Pricing
Subscription-based; custom quotes starting around $175/user/month for cloud, depending on modules and users.
MachineMetrics
specializedMachine data platform that delivers real-time shop floor monitoring, downtime analysis, and OEE optimization through IoT connectivity.
EdgeConnect wireless gateways for quick, IT-free connectivity to legacy machines
MachineMetrics is a cloud-based IIoT platform designed for real-time machine monitoring and shop floor analytics in manufacturing environments. It connects to CNC machines, robots, and other equipment via protocols like MTConnect and OPC-UA to deliver metrics on OEE, downtime, cycle times, and production rates. The software provides customizable dashboards, predictive alerts, and operator apps to drive operational improvements and reduce inefficiencies.
Pros
- Comprehensive real-time OEE and downtime tracking
- Seamless integrations with MES, ERP, and PLCs
- Actionable alerts and prescriptive analytics
Cons
- Requires EdgeConnect hardware for many setups
- Pricing is custom and opaque without a quote
- Steeper learning curve for advanced customizations
Best For
Mid-sized manufacturers with CNC-heavy shops aiming to boost machine utilization through data-driven insights.
Pricing
Custom quote-based pricing, typically $400-$800 per machine per month including hardware and support.
Tulip
specializedNo-code platform for building custom apps to track shop floor operations, workflows, and performance metrics in real-time.
Visual no-code app builder with stations, triggers, and tables for instant shop floor app creation
Tulip is a no-code platform for building front-line manufacturing apps that provide real-time shop floor tracking, including production monitoring, OEE calculation, quality inspections, and downtime analysis. It empowers operators with tablet-based interfaces to capture data directly from the production floor while integrating with machines, PLCs, and ERP systems. The platform's app builder allows manufacturers to customize workflows without coding, enabling quick deployment of digital solutions for improved visibility and efficiency.
Pros
- No-code drag-and-drop app builder for rapid customization
- Real-time data capture and analytics for OEE and downtime tracking
- Seamless integrations with IIoT devices, PLCs, and enterprise systems
Cons
- High pricing for smaller manufacturers
- Learning curve for complex app logic and triggers
- Fewer pre-built templates than traditional MES solutions
Best For
Mid-sized manufacturers needing flexible, customizable shop floor tracking apps without dedicated developers.
Pricing
Custom quote-based pricing, typically starting at $1,000-$5,000 per month based on stations, apps, and users.
Prodsmart
specializedReal-time shop floor control software for tracking production progress, materials, and resources via mobile devices.
Paperless digital work instructions and kanban boards accessible via rugged tablets for seamless shop floor execution.
Prodsmart is a cloud-based Manufacturing Execution System (MES) focused on shop floor tracking, providing real-time visibility into production processes, OEE, downtime, and quality metrics via mobile devices. It enables paperless operations, work order management, inventory tracking, and scheduling to optimize manufacturing efficiency. Designed for small to mid-sized manufacturers, it emphasizes quick deployment without heavy IT involvement.
Pros
- Real-time shop floor data capture and OEE tracking via intuitive mobile apps
- Rapid implementation with minimal IT requirements
- Strong focus on quality control and waste reduction
Cons
- Limited advanced customization for complex enterprises
- Reporting and analytics lack depth compared to top competitors
- Pricing can escalate with scale and add-ons
Best For
Small to mid-sized manufacturers seeking a user-friendly, mobile-first solution for real-time shop floor monitoring and process optimization.
Pricing
Custom quotes starting around $750/month for basic plans; scales with users, devices, or production volume (demo required for exact pricing).
DELMIAworks
enterpriseERP/MES system offering comprehensive shop floor tracking, scheduling, inventory control, and quality management.
Visual Process Monitor for real-time graphical dashboards of shop floor status and alerts
DELMIAworks, formerly IQMS, is a robust ERP/MES platform tailored for discrete and process manufacturers, offering comprehensive shop floor tracking capabilities. It provides real-time visibility into production processes, machine performance, labor tracking, and quality control through touchscreen terminals and mobile devices. The software integrates shop floor data with enterprise-wide planning, scheduling, and inventory management to optimize operations and minimize downtime.
Pros
- Real-time shop floor monitoring with OEE and downtime tracking
- Seamless ERP integration for end-to-end manufacturing visibility
- Customizable data collection via kiosks, scanners, and IoT devices
Cons
- Complex implementation requiring significant customization
- Steep learning curve for non-technical users
- High upfront costs and ongoing fees
Best For
Mid-to-large discrete manufacturers needing integrated ERP/MES for detailed shop floor control and scalability.
Pricing
Custom quote-based pricing; typically $50,000+ annually for mid-sized deployments, depending on modules and users.
Shoplogix
specializedSmart factory suite for real-time shop floor visibility, OEE improvement, and production performance analytics.
Plug-and-play wireless sensors that automatically connect to machines for instant real-time data capture without extensive wiring or programming.
Shoplogix's ShopFloorIQ is a real-time shop floor monitoring solution designed for manufacturing environments, capturing machine data to track OEE, downtime, cycle times, and production performance. It provides actionable insights through customizable dashboards, reports, and alerts, helping manufacturers identify bottlenecks and improve operational efficiency. The platform supports wireless connectivity and works with various CNC machines via standards like MTConnect, enabling quick deployment without major IT overhauls.
Pros
- Real-time OEE and downtime tracking with high accuracy
- Wireless plug-and-play sensors for easy machine integration
- Customizable dashboards and automated reporting
Cons
- Initial hardware costs can add up for larger shops
- Limited native ERP integrations requiring custom work
- Steeper learning curve for advanced analytics setup
Best For
Mid-sized discrete manufacturers seeking real-time shop floor visibility and OEE optimization with minimal IT involvement.
Pricing
Custom quote-based pricing, typically $300-$600 per machine per month including sensors and software, with annual contracts and setup fees.
MRPeasy
enterpriseCloud MRP software with shop floor tracking features for production planning, scheduling, and real-time status updates.
Pizzeria-style visual production board for intuitive real-time shop floor monitoring and drag-and-drop scheduling
MRPeasy is a cloud-based MRP/ERP software designed for small to medium-sized manufacturers, offering tools for production planning, inventory management, and shop floor tracking. It provides real-time visibility into manufacturing orders, resource scheduling, and production progress via a user-friendly dashboard and mobile app. While it excels in integrating shop floor data with broader ERP functions, it focuses more on planning than advanced execution-level MES features.
Pros
- Intuitive visual scheduling dashboard for quick shop floor oversight
- Real-time production tracking with mobile barcode scanning
- Seamless integration of shop floor data with inventory and CRM
Cons
- Limited advanced MES capabilities like machine IoT integration or detailed OEE tracking
- Customization options for reports and workflows are somewhat restricted
- Scalability challenges for very large or complex manufacturing operations
Best For
Small to medium-sized make-to-order manufacturers needing straightforward shop floor tracking within an affordable MRP system.
Pricing
Starts at $49/user/month (Basic plan), with Standard at $59 and Gold at $99; minimum 1 user, billed annually.
Katana MRP
specializedVisual MRP platform that tracks shop floor manufacturing orders, inventory, and production in real-time.
Live production tracking via mobile dispatch that syncs shop floor updates instantly to planning and inventory dashboards
Katana MRP is a cloud-based manufacturing resource planning software that offers real-time inventory management, production scheduling, and shop floor tracking for small to medium-sized manufacturers. It allows shop floor teams to dispatch work orders, track progress via mobile apps, and update material usage and completion status in real-time. The platform integrates shop floor data with sales orders and accounting systems for end-to-end visibility, though it focuses more on planning than advanced MES functionalities.
Pros
- Intuitive mobile app for real-time shop floor updates and scanning
- Strong integration with inventory and order management
- User-friendly dashboards for production visibility
Cons
- Limited advanced machine monitoring or IoT integrations
- Reporting customization is basic without higher tiers
- Pricing scales quickly for multi-location or high-volume use
Best For
Small to medium manufacturers needing simple, real-time shop floor tracking integrated with MRP and inventory control.
Pricing
Starts at $99/month (Essentials, 1 manufacturing location), $299/month (Professional), up to $799+/month (Enterprise); billed annually with per-user and usage scaling.
OEEsystems Shopfloor-Online
specializedWeb-based MES for shop floor data collection, OEE tracking, downtime logging, and performance dashboards.
Patented Andon system for instant operator issue reporting and real-time escalations directly from the shop floor
Shopfloor-Online by OEEsystems is a cloud-based manufacturing execution system (MES) focused on real-time shop floor monitoring and OEE optimization. It collects data on production rates, downtime, quality, and performance metrics directly from machines or manual inputs, delivering actionable insights via customizable dashboards. The platform emphasizes ease of deployment for manufacturers aiming to reduce waste and boost efficiency without heavy IT infrastructure.
Pros
- Strong focus on OEE calculation and downtime analysis with automated alerts
- Quick installation with low hardware needs (supports tablets and sensors)
- Intuitive, mobile-accessible dashboards for real-time visibility
Cons
- Limited native integrations with advanced ERP/PLM systems
- Analytics lack AI-driven predictive capabilities of higher-ranked tools
- Pricing requires custom quotes, potentially higher for scaling
Best For
Mid-sized manufacturers prioritizing simple OEE tracking and operator-driven improvements on the shop floor.
Pricing
Subscription model starting at ~$100/month per machine/line; custom enterprise pricing based on users, assets, and modules—demo required for quotes.
Conclusion
After examining the top 10 manufacturing shop floor tracking tools, Plex reigns as the standout choice, leveraging its cloud-native MES platform to deliver real-time visibility, production tracking, and OEE monitoring with unmatched precision. Epicor Kinetic and MachineMetrics demonstrate their strength as alternatives, with Epicor offering integrated shop floor management and MachineMetrics providing IoT-driven insights into machine performance and downtime. While needs vary, these three tools set the gold standard for transforming shop floor efficiency.
Take the first step toward optimized manufacturing—explore Plex to experience real-time tracking and production control at their best.
Tools Reviewed
All tools were independently evaluated for this comparison