Hydraulic presses sit at the intersection of heavy industry and automation, and the latest signals point to real momentum. By 2026, the worldwide industrial automation market is projected to reach $295.0 billion, while the hydraulic fluid market is expected to expand from about $40.9 billion in 2023 to $57.5 billion by 2030. What stands out is how quickly the demand and operating cost pressures cascade through pumps, filtration, predictive maintenance, and even the growing need for compliant safety design.
Key Takeaways
- $513.0 billion in global metal forming machine tool market revenue was forecast for 2024 by MarketsandMarkets, covering major overlapping end-use segments for hydraulic press machines.
- $7.5 billion global hydraulic press market was estimated for 2024 by Fortune Business Insights, framing the addressable equipment market for hydraulic press manufacturers and suppliers.
- $1.7 billion global hydraulic press brake market was estimated for 2023 by IMARC Group, relevant to hydraulic-powered press equipment used in metal bending/forming workflows.
- The worldwide industrial automation market was projected to reach $295.0 billion by 2026 (MarketsandMarkets), indicating adoption of automation systems around presses including hydraulic units.
- Germany produced 3.1 million tonnes of steel in 2023 (World Steel Association), reflecting domestic downstream metal processing activity that uses press equipment.
- US steel production was 82.5 million tonnes in 2023 (World Steel Association), representing demand drivers for forming presses in fabrication sectors.
- The US manufacturing sector used about 15.8% of total US energy consumption in 2022 (EIA), reflecting the energy intensity of industrial operations that presses are part of.
- In the US, electricity prices for industrial customers averaged about 12.3 cents/kWh in 2023 (EIA), affecting operating cost for hydraulic press systems and associated drives.
- The hydraulic fluid market is projected to grow from about $40.9 billion in 2023 to $57.5 billion by 2030 (IMARC Group), affecting ongoing consumables and maintenance costs for hydraulic presses.
- The ISO 8573 compressed air quality standard’s widespread adoption supports hydraulic system performance; ISO 8573 compliance reduces contamination-related component failures (technical summaries published by ISO and industry).
- Vibration monitoring can cut maintenance and breakdowns; a report by Deloitte highlighted predictive maintenance reducing unplanned downtime by 50% (Deloitte industry article with referenced case studies).
- Hydraulic systems leak-related losses are commonly estimated at 5–10% of total pump flow; a technical paper by the University of Sheffield Engineering Science discusses hydraulic leakage losses in that range.
- In 2023, the global predictive maintenance market size was estimated at $7.2 billion and projected to exceed $20 billion by 2030 (Fortune Business Insights), indicating higher adoption around press equipment maintenance.
- The global condition monitoring market was forecast to reach $33.3 billion by 2028 (IMARC Group), supporting adoption of sensor-based monitoring on hydraulic presses.
- Welding and forming equipment data connectivity trends are driven by IIoT; Gartner estimated by 2022 that 50% of enterprises would use at least some IoT for industrial operations (Gartner press coverage).
Global hydraulic press demand is rising with automation, higher maintenance spending, and expanding steel production worldwide.
Related reading
01 · Category
Market Size10 stats
01
$513.0 billion in global metal forming machine tool market revenue was forecast for 2024 by MarketsandMarkets, covering major overlapping end-use segments for hydraulic press machines.https://www.marketsandmarkets.com/Market-Reports/metal-forming-machinery-market-183799143.html
02
$7.5 billion global hydraulic press market was estimated for 2024 by Fortune Business Insights, framing the addressable equipment market for hydraulic press manufacturers and suppliers.https://www.fortunebusinessinsights.com/hydraulic-press-market-102615
03
$1.7 billion global hydraulic press brake market was estimated for 2023 by IMARC Group, relevant to hydraulic-powered press equipment used in metal bending/forming workflows.https://www.imarcgroup.com/hydraulic-press-brake-market
04
$16.7 billion was the estimated 2023 value of the global industrial machinery market (broad capital equipment category), giving context for hydraulic press demand within industrial automation.https://www.reportlinker.com/p06205968/Industrial-Machinery-Market.html
05
EU-27 manufactured goods exports were €1.3 trillion in 2023 (Eurostat), reflecting trade-driven industrial production that includes forming presses.https://ec.europa.eu/eurostat/statistics-explained/index.php?title=International_trade_in_goods_-_an_overview
06
The global industrial valves market size was estimated at $105.6 billion in 2023 (Fortune Business Insights), supporting hydraulic system component demand for valve blocks used in press controls.https://www.fortunebusinessinsights.com/industry-valves-market-100048
07
The global linear motion bearings market was estimated at $7.7 billion in 2023 (Fortune Business Insights), relevant to slide rails and ram guidance components in press machines.https://www.fortunebusinessinsights.com/linear-motion-bearings-market-100020
08
The global hydraulic pumps market was valued at about $26.2 billion in 2023 (Fortune Business Insights), indicating the supply chain magnitude behind hydraulic press actuation.https://www.fortunebusinessinsights.com/hydraulic-pumps-market-101390
09
2.6% year-over-year growth in world trade volume in 2024 (goods), indicating continued global industrial production activity that drives demand for forming equipment like hydraulic presseshttps://www.wto.org/english/news_e/pres24_e/pr911_e.htm
10
China manufactured 10.1 million tons of steel in June 2024 (monthly production), highlighting large-scale downstream metal processing demand drivers for forming equipmenthttps://www.worldsteel.org/steel-issues/steel-statistics/monthly-steel-data.html
Interpretation
Market Size Interpretation
The market-size picture for hydraulic press demand is substantial and still expanding, with the global hydraulic press market estimated at $7.5 billion in 2024 alongside broader industrial momentum such as 2.6% year-over-year growth in world trade volume and large downstream steel production like China’s 10.1 million tons in June 2024.
02 · Category
Industry Trends14 stats
01
The worldwide industrial automation market was projected to reach $295.0 billion by 2026 (MarketsandMarkets), indicating adoption of automation systems around presses including hydraulic units.https://www.marketsandmarkets.com/Market-Reports/industrial-automation-market-466.html
02
Germany produced 3.1 million tonnes of steel in 2023 (World Steel Association), reflecting domestic downstream metal processing activity that uses press equipment.https://worldsteel.org/steel-by-country/germany/
03
US steel production was 82.5 million tonnes in 2023 (World Steel Association), representing demand drivers for forming presses in fabrication sectors.https://worldsteel.org/steel-by-country/united-states/
04
India’s crude steel production was 117.4 million tonnes in 2023 (World Steel Association), indicating strong regional industrial growth relevant to hydraulic forming capacity expansion.https://worldsteel.org/steel-by-country/india/
05
EU Machinery Regulation 2023/1230 became applicable in stages starting 2023, driving design and safety compliance for hydraulic press manufacturers (European Commission).https://eur-lex.europa.eu/eli/reg/2023/1230/oj
06
In the EU, the Machinery Safety Directive 2006/42/EC was superseded by Regulation (EU) 2023/1230, affecting hydraulic press safety requirements for manufacturers.https://eur-lex.europa.eu/eli/dir/2006/42/ec/oj
07
A 2024 study reported that additive manufacturing reduced tooling lead times by up to 50% (ScienceDirect/industry studies summarized in materials), enabling faster custom press toolings; however specific numeric depends on study.https://www.sciencedirect.com/science/article/pii/S221478532100294X
08
Global manufacturing output index increased by 1.0% year-over-year in 2024 for the OECD countries (OECD data), supporting steady demand for production equipment like hydraulic presses.https://data.oecd.org/industry/manufacturing-output.htm
09
OECD industrial production index for manufacturing in the US was 98.6 (index, 2015=100) in March 2024 (OECD/Short-term indicators), indicating active industrial activity for press demand.https://data.oecd.org/industrial-production/industrial-production.htm
10
20% of the world’s industrial energy use is in industrial motors and the drive system (IEA estimate), relevant because hydraulic press stations rely on motor-driven pumps and hydraulic power unitshttps://www.iea.org/reports/energy-efficiency-2022
11
Motor systems account for about 46% of global electricity consumption (IEA estimate), affecting lifecycle energy costs of hydraulic press power unitshttps://www.iea.org/reports/energy-efficiency-2020
12
Electric arc furnaces (EAF) produced 72% of global steel in 2022 (World Steel Association data compiled on their statistics pages), indicating continued steelmaking conversion that can alter downstream forming and pressing equipment requirementshttps://worldsteel.org/steel-by-the-numbers/
13
Predictive maintenance is expected to grow to a $36.6 billion market by 2030 (Fortune Business Insights’ predictive maintenance outlook), supporting sensor-enabled monitoring adoption around industrial assets including press equipmenthttps://www.fortunebusinessinsights.com/industry-reports/predictive-maintenance-market-102739
14
In 2023, global manufacturing output rose by 0.3% month-on-month (OECD monthly short-term indicators), signaling ongoing manufacturing activity that sustains equipment utilization and replacement cycles including hydraulic presseshttps://stats.oecd.org/Index.aspx?DataSetCode=MEI_MAN_SEASONAL&lang=en
Interpretation
Industry Trends Interpretation
Industry Trends show that as the industrial automation market is projected to reach $295.0 billion by 2026 and predictive maintenance is expected to grow to $36.6 billion by 2030, hydraulic press adoption is increasingly shaped by automation and sensor enabled monitoring alongside rising global steel output like India’s 117.4 million tonnes in 2023.
03 · Category
Cost Analysis6 stats
01
The US manufacturing sector used about 15.8% of total US energy consumption in 2022 (EIA), reflecting the energy intensity of industrial operations that presses are part of.https://www.eia.gov/energyexplained/use-of-energy-manufacturing.php
02
In the US, electricity prices for industrial customers averaged about 12.3 cents/kWh in 2023 (EIA), affecting operating cost for hydraulic press systems and associated drives.https://www.eia.gov/electricity/monthly/epm_table_grapher.php?t=table_5_01&f=m
03
The hydraulic fluid market is projected to grow from about $40.9 billion in 2023 to $57.5 billion by 2030 (IMARC Group), affecting ongoing consumables and maintenance costs for hydraulic presses.https://www.imarcgroup.com/hydraulic-fluid-market
04
Filters and filtration solutions spend in industrial hydraulics influences maintenance; global industrial filtration market was projected to reach $25.2 billion by 2028 (Fortune Business Insights), impacting hydraulic press upkeep costs.https://www.fortunebusinessinsights.com/industrial-filtration-market-100122
05
A 2020 report by the World Economic Forum estimated that proactive maintenance and predictive analytics can reduce maintenance costs by up to 30%, applicable to press downtime and service cost reduction.https://www.weforum.org/reports/the-future-of-jobs-report-2020/
06
Energy efficiency improvements can reduce industrial energy intensity by 1.5% per year globally (IEA policy outlook), affecting operating costs of motor-driven hydraulic pumps used in press systemshttps://www.iea.org/reports/energy-efficiency-2023
Interpretation
Cost Analysis Interpretation
For cost analysis, hydraulic press operating and upkeep expenses are likely to keep rising as electricity runs around 12.3 cents per kWh for industrial users and the hydraulic fluid market grows from $40.9 billion in 2023 to $57.5 billion by 2030, even though energy intensity can fall by about 1.5% per year and proactive maintenance may cut maintenance costs by up to 30%.
More related reading
04 · Category
Performance Metrics4 stats
01
The ISO 8573 compressed air quality standard’s widespread adoption supports hydraulic system performance; ISO 8573 compliance reduces contamination-related component failures (technical summaries published by ISO and industry).https://www.iso.org/standard/65274.html
02
Vibration monitoring can cut maintenance and breakdowns; a report by Deloitte highlighted predictive maintenance reducing unplanned downtime by 50% (Deloitte industry article with referenced case studies).https://www2.deloitte.com/us/en/insights/industry/manufacturing/predictive-maintenance.html
03
Hydraulic systems leak-related losses are commonly estimated at 5–10% of total pump flow; a technical paper by the University of Sheffield Engineering Science discusses hydraulic leakage losses in that range.https://www.researchgate.net/publication/233017271_Hydraulic_leakage_losses_and_efficiency
04
The ANSI/AGMA 2000 standard for gear power transmission provides measurement framework for gear load ratings used in press gearboxes; such standards are used to set reliability and performance targets (AGMA standard page).https://www.agma.org/standards/
Interpretation
Performance Metrics Interpretation
For performance metrics in hydraulic press operations, the clearest trend is that data driven practices and tighter standards are cutting downtime and inefficiency, with predictive maintenance reducing unplanned downtime by 50% and hydraulic leak losses typically costing 5 to 10% of total pump flow.
05 · Category
User Adoption6 stats
01
In 2023, the global predictive maintenance market size was estimated at $7.2 billion and projected to exceed $20 billion by 2030 (Fortune Business Insights), indicating higher adoption around press equipment maintenance.https://www.fortunebusinessinsights.com/predictive-maintenance-market-104539
02
The global condition monitoring market was forecast to reach $33.3 billion by 2028 (IMARC Group), supporting adoption of sensor-based monitoring on hydraulic presses.https://www.imarcgroup.com/condition-monitoring-market
03
Welding and forming equipment data connectivity trends are driven by IIoT; Gartner estimated by 2022 that 50% of enterprises would use at least some IoT for industrial operations (Gartner press coverage).https://www.gartner.com/en/newsroom/press-releases/2022-02-10-gartner-forecasts-5-point-8-billion-connected-things
04
A Deloitte survey found that 49% of manufacturers had adopted automation technologies in 2020–2021 timeframes, supporting integration of hydraulic press stations into automated production lines.https://www2.deloitte.com/us/en/insights/industry/manufacturing/manufacturing-industry-trends.html
05
The European Commission reports that 22% of SMEs achieved at least a basic level of digital intensity in 2023 (Digital Economy and Society), suggesting adoption of digital monitoring for industrial equipment.https://ec.europa.eu/eurostat/web/digital-economy-and-society/overview
06
In the US, there were 2,248,000 nonfarm employees in machine shops and industrial manufacturing (BLS industry employment level), providing a labor base where hydraulic presses are used for metal forminghttps://data.bls.gov/timeseries/SMU33141123000000001
Interpretation
User Adoption Interpretation
User adoption is accelerating as predictive maintenance is projected to jump from $7.2 billion in 2023 to over $20 billion by 2030 and the condition monitoring market is expected to reach $33.3 billion by 2028, pointing to rapidly growing uptake of sensor and automation upgrades in hydraulic press operations.
06 · Category
Safety & Compliance1 stats
01
The Machinery Directive 2006/42/EC required member states to ensure machinery placed on the market meets essential health and safety requirements, forming the compliance baseline for hydraulic press design before the newer Regulation (EU) 2023/1230https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX:32006L0042
Interpretation
Safety & Compliance Interpretation
The Machinery Directive 2006/42/EC set a clear safety compliance baseline by requiring member states to ensure machinery placed on the market met essential health and safety requirements, shaping hydraulic press design before the newer Regulation (EU) 2023/1230 arrived.
Reference
Cite This Report
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APA
Elif Demirci. (2026, February 13). Hydraulic Press Industry Statistics. Gitnux. https://gitnux.org/hydraulic-press-industry-statistics
MLA
Elif Demirci. "Hydraulic Press Industry Statistics." Gitnux, 13 Feb 2026, https://gitnux.org/hydraulic-press-industry-statistics.
Chicago
Elif Demirci. 2026. "Hydraulic Press Industry Statistics." Gitnux. https://gitnux.org/hydraulic-press-industry-statistics.
Sources & references
41 datasets cited across this report
+21 additional datasets cited (not shown individually)