Quick Overview
- 1#1: Tekla PowerFab - Cloud-based steel fabrication management software providing accurate estimating, material management, and production control for structural steel projects.
- 2#2: StruMIS - Comprehensive ERP system for steel fabricators with advanced estimating, automated quoting, and integration for nesting and production.
- 3#3: SDS/2 - Powerful steel detailing software featuring integrated estimating tools for precise material takeoffs and cost analysis.
- 4#4: Advance Steel - Autodesk BIM solution for 3D steel modeling that generates bills of materials and supports detailed fabrication estimating.
- 5#5: FabSuite - Enterprise software for steel fabrication management including robust estimating, scheduling, and inventory control features.
- 6#6: Steel Projects - Integrated CAD/CAM platform for steel fabrication with estimating, nesting, cutting, and production management capabilities.
- 7#7: ProdFlo - Cloud-based ERP for steel fabricators offering job estimating, workflow automation, and real-time project tracking.
- 8#8: Eziil - Steel fabrication software with automated estimating, production planning, and quality assurance for structural projects.
- 9#9: Vulcan - Steel fabrication suite providing intelligent estimating, automated nesting, and detailing for complex structural steel work.
- 10#10: Bluebeam Revu - PDF markup and takeoff tool used for structural steel estimating with quantity calculation and cost integration features.
Tools were ranked based on critical factors, including estimating precision, feature depth (e.g., material takeoff, integration), user experience, and overall value, ensuring alignment with the varied needs of steel fabricators and detailers
Comparison Table
This comparison table explores key structural steel estimating software, including Tekla PowerFab, StruMIS, SDS/2, Advance Steel, FabSuite, and more, to highlight their unique features. Readers will discover details on workflow integration, compatibility, and user-friendliness, aiding in informed decisions for their projects.
| # | Tool | Category | Overall | Features | Ease of Use | Value |
|---|---|---|---|---|---|---|
| 1 | Tekla PowerFab Cloud-based steel fabrication management software providing accurate estimating, material management, and production control for structural steel projects. | enterprise | 9.7/10 | 9.9/10 | 8.4/10 | 9.2/10 |
| 2 | StruMIS Comprehensive ERP system for steel fabricators with advanced estimating, automated quoting, and integration for nesting and production. | enterprise | 9.2/10 | 9.6/10 | 7.8/10 | 8.4/10 |
| 3 | SDS/2 Powerful steel detailing software featuring integrated estimating tools for precise material takeoffs and cost analysis. | specialized | 8.4/10 | 9.2/10 | 7.1/10 | 7.8/10 |
| 4 | Advance Steel Autodesk BIM solution for 3D steel modeling that generates bills of materials and supports detailed fabrication estimating. | specialized | 8.2/10 | 9.0/10 | 7.0/10 | 7.5/10 |
| 5 | FabSuite Enterprise software for steel fabrication management including robust estimating, scheduling, and inventory control features. | enterprise | 8.3/10 | 9.0/10 | 7.5/10 | 8.0/10 |
| 6 | Steel Projects Integrated CAD/CAM platform for steel fabrication with estimating, nesting, cutting, and production management capabilities. | specialized | 8.1/10 | 8.7/10 | 7.4/10 | 7.9/10 |
| 7 | ProdFlo Cloud-based ERP for steel fabricators offering job estimating, workflow automation, and real-time project tracking. | enterprise | 8.1/10 | 8.4/10 | 7.8/10 | 8.0/10 |
| 8 | Eziil Steel fabrication software with automated estimating, production planning, and quality assurance for structural projects. | enterprise | 7.8/10 | 8.2/10 | 7.4/10 | 7.6/10 |
| 9 | Vulcan Steel fabrication suite providing intelligent estimating, automated nesting, and detailing for complex structural steel work. | specialized | 8.1/10 | 9.2/10 | 6.5/10 | 7.4/10 |
| 10 | Bluebeam Revu PDF markup and takeoff tool used for structural steel estimating with quantity calculation and cost integration features. | specialized | 7.1/10 | 6.8/10 | 8.2/10 | 7.0/10 |
Cloud-based steel fabrication management software providing accurate estimating, material management, and production control for structural steel projects.
Comprehensive ERP system for steel fabricators with advanced estimating, automated quoting, and integration for nesting and production.
Powerful steel detailing software featuring integrated estimating tools for precise material takeoffs and cost analysis.
Autodesk BIM solution for 3D steel modeling that generates bills of materials and supports detailed fabrication estimating.
Enterprise software for steel fabrication management including robust estimating, scheduling, and inventory control features.
Integrated CAD/CAM platform for steel fabrication with estimating, nesting, cutting, and production management capabilities.
Cloud-based ERP for steel fabricators offering job estimating, workflow automation, and real-time project tracking.
Steel fabrication software with automated estimating, production planning, and quality assurance for structural projects.
Steel fabrication suite providing intelligent estimating, automated nesting, and detailing for complex structural steel work.
PDF markup and takeoff tool used for structural steel estimating with quantity calculation and cost integration features.
Tekla PowerFab
enterpriseCloud-based steel fabrication management software providing accurate estimating, material management, and production control for structural steel projects.
Direct model-based estimating from Tekla Structures BIM files, enabling automated, clash-free quantity takeoffs and dynamic cost updates.
Tekla PowerFab is a leading cloud-based software suite from Trimble specifically designed for steel fabrication management, with advanced tools for structural steel estimating, material takeoff, bidding, and cost analysis. It integrates seamlessly with Tekla Structures BIM models to deliver precise quantity takeoffs, labor estimates, and pricing directly from 3D designs, minimizing errors and manual data entry. Beyond estimating, it provides end-to-end workflow management including production control, inventory tracking, and project collaboration, making it ideal for complex steel projects.
Pros
- Exceptional accuracy in material takeoffs and cost estimating from BIM models
- Full integration with Tekla Structures and other CAD tools for seamless workflows
- Comprehensive reporting, real-time collaboration, and scalability for enterprise use
Cons
- Steep learning curve due to extensive features and customization options
- High subscription costs, especially for smaller firms or basic needs
- Heavy reliance on stable internet and compatible hardware for optimal performance
Best For
Mid-to-large steel fabricators and erectors managing complex structural projects that demand precise BIM-driven estimating and integrated production control.
Pricing
Quote-based subscription model with modular licensing; typically $5,000–$15,000+ per user annually depending on modules, users, and deployment (cloud/on-premise).
StruMIS
enterpriseComprehensive ERP system for steel fabricators with advanced estimating, automated quoting, and integration for nesting and production.
Intelligent auto-nesting engine that dynamically optimizes plate and profile usage across multiple jobs for superior material efficiency
StruMIS is a comprehensive enterprise software suite tailored for the structural steel fabrication industry, offering advanced modules for estimating, 3D modeling, nesting, production control, and project management. It enables precise material takeoffs, cost estimation, and optimization from tender to delivery, integrating seamlessly with CAD, ERP, and CNC systems. Designed for efficiency in large-scale operations, it minimizes waste and enhances accuracy through automated workflows and real-time data tracking.
Pros
- Fully integrated workflow from estimating to production control reduces errors and silos
- Advanced nesting and optimization algorithms maximize material yield and minimize waste
- Robust import/export capabilities with major CAD/ERP systems for seamless data flow
Cons
- Steep learning curve requires significant training for new users
- High upfront and ongoing costs make it less accessible for small fabricators
- Primarily Windows-based with limited cloud or mobile accessibility
Best For
Medium to large structural steel fabricators handling complex projects that need an all-in-one solution for end-to-end operations.
Pricing
Custom pricing based on modules; base estimating license starts around $25,000 with annual maintenance fees of 15-20%, plus optional add-ons.
SDS/2
specializedPowerful steel detailing software featuring integrated estimating tools for precise material takeoffs and cost analysis.
Fully automated, physics-based connection design engine that generates constructible connections with instant material, labor, and cost data
SDS/2 by Design Data is a comprehensive 3D structural steel modeling and detailing software that automates connection design, generates fabrication drawings, and produces accurate material takeoffs critical for estimating. It integrates design validation, clash detection, and CNC file output, making it a robust tool for steel fabricators transitioning from modeling to cost estimation. While not a standalone estimating solution, its detailed physical models enable precise quantity takeoffs and labor projections, streamlining the estimating workflow for complex projects.
Pros
- Exceptionally accurate automated material takeoffs and bills of materials from 3D models
- Advanced connection design automation with a vast library for quick, constructible detailing
- Seamless integration with fabrication processes, including CNC outputs and erection plans
Cons
- Steep learning curve requiring significant training for full proficiency
- High cost with complex licensing for additional modules
- Overkill for simple estimating tasks, better suited for full detailing workflows
Best For
Mid-to-large steel fabricators and detailers handling complex structural projects who need integrated 3D modeling and estimating.
Pricing
Quote-based pricing, typically $15,000–$50,000+ annually depending on modules and user seats, with perpetual licenses available plus maintenance fees.
Advance Steel
specializedAutodesk BIM solution for 3D steel modeling that generates bills of materials and supports detailed fabrication estimating.
Automatic BOM and quantity extraction directly from intelligent 3D models, ensuring estimate accuracy without manual rework
Advance Steel by Autodesk is a powerful BIM solution for 3D modeling, detailing, and fabrication of steel structures, with robust tools for generating accurate bills of materials (BOMs) and quantity takeoffs critical for structural steel estimating. It automates the creation of fabrication drawings, CNC files, and cost reports, integrating seamlessly with Revit and AutoCAD for end-to-end workflows. While primarily a detailing tool, its precise quantity extraction makes it effective for estimators handling complex steel projects.
Pros
- Highly accurate 3D modeling and automated BOM/quantity takeoff for reliable estimating
- Extensive library of parametric connections and automation for fabrication data
- Deep integration with Autodesk ecosystem including Revit for collaborative workflows
Cons
- Steep learning curve due to complex interface and steel-specific expertise required
- High subscription cost limits accessibility for small firms
- Estimating features are strong but secondary to detailing, lacking advanced cost databases
Best For
Large structural engineering and fabrication firms needing integrated 3D modeling, detailing, and quantity-based estimating for complex steel projects.
Pricing
Included in Autodesk AEC Collection subscription at approximately $3,295 per year per user; standalone not available.
FabSuite
enterpriseEnterprise software for steel fabrication management including robust estimating, scheduling, and inventory control features.
Direct 3D model import and automated quantity takeoff from Tekla, SDS2, and other platforms for bid-ready estimates
FabSuite by Burni-Tech is a comprehensive software suite designed specifically for structural steel fabrication shops, focusing on accurate estimating, production control, and project management. It automates quantity takeoffs directly from 3D models in tools like Tekla Structures and SDS2, generating detailed material lists, labor estimates, and cost breakdowns for competitive bidding. Beyond estimating, it integrates seamlessly with fabrication workflows, including nesting, inventory management, and shipping, providing an end-to-end solution for steel detailers and fabricators.
Pros
- Seamless integration with major 3D detailing software like Tekla and SDS2 for automated takeoffs
- Comprehensive end-to-end workflow from bid to delivery, including nesting and production tracking
- Powerful Fab-Calc engine for precise material and labor cost calculations
Cons
- Steep learning curve due to its depth and customization options
- Primarily desktop-based with limited cloud accessibility
- Pricing requires custom quotes and can be high for smaller shops
Best For
Mid-sized to large structural steel fabrication companies needing an integrated estimating and production management system.
Pricing
Perpetual licenses with annual maintenance fees; custom quotes starting around $10,000+ depending on modules and users.
Steel Projects
specializedIntegrated CAD/CAM platform for steel fabrication with estimating, nesting, cutting, and production management capabilities.
Visual Estimator with direct CAD import for real-time, error-free quantity extraction
Steel Projects is a specialized estimating software designed for structural steel fabrication and detailing professionals. It automates quantity takeoffs directly from CAD models and drawings, calculates material, labor, and fabrication costs with high precision, and generates professional bid documents. The platform supports complex structural projects by integrating seamlessly with tools like SDS/2 and Tekla Structures.
Pros
- Precise automated takeoffs from 2D/3D CAD models
- Robust integration with industry-standard steel detailing software
- Customizable cost databases and reporting for accurate bidding
Cons
- Steep learning curve for non-expert users
- Pricing is module-based and can be expensive for small firms
- Limited cloud or mobile accessibility compared to modern SaaS tools
Best For
Mid-sized to large steel fabrication companies handling complex structural projects that require CAD-integrated estimating.
Pricing
Perpetual licenses or annual subscriptions starting around $5,000-$15,000 depending on modules; custom quotes required.
ProdFlo
enterpriseCloud-based ERP for steel fabricators offering job estimating, workflow automation, and real-time project tracking.
Visual drag-and-drop scheduler that dynamically updates estimates based on production constraints and real-time shop data
ProdFlo is a cloud-based production management platform tailored for steel fabrication shops, including robust structural steel estimating tools for material takeoffs, labor costing, and assembly pricing. It integrates estimating seamlessly with scheduling, procurement, inventory, and shop floor execution to provide end-to-end visibility. Ideal for fabricators seeking to bridge the gap between bid preparation and actual production delivery.
Pros
- Seamless integration of estimating with production scheduling and inventory management
- Real-time collaboration and mobile access for on-site adjustments
- Automated takeoffs and costing for steel assemblies reduce manual errors
Cons
- Steeper learning curve for advanced estimating features compared to dedicated tools
- Limited advanced nesting and optimization for complex steel geometries
- Custom pricing can be opaque for smaller operations
Best For
Mid-sized steel fabrication shops needing an all-in-one solution that links estimating directly to shop floor execution.
Pricing
Custom subscription pricing starting around $500/month for small teams, scaling with users and modules; free trial available.
Eziil
enterpriseSteel fabrication software with automated estimating, production planning, and quality assurance for structural projects.
AI-powered intelligent takeoff that automatically recognizes and quantifies steel shapes, connections, and fittings from 2D drawings
Eziil is a cloud-based estimating platform designed specifically for structural steel fabrication, automating takeoffs, quantity surveying, and cost estimation from 2D drawings like PDFs and DWGs. It uses AI to identify steel components, generate material lists, and produce bid-ready reports with labor and pricing breakdowns. The software also supports real-time collaboration and integration with project management tools, making it suitable for steel detailers and estimators.
Pros
- AI-driven automated takeoff significantly reduces manual effort
- Built-in material and labor databases for quick pricing
- Cloud-based access enables team collaboration from anywhere
Cons
- Steep learning curve for non-technical users
- Limited integrations with popular CAD/ERP systems like Tekla or SDS2
- Customization options for complex projects can feel restrictive
Best For
Mid-sized steel fabrication firms needing fast, AI-assisted estimating for competitive bidding without extensive on-premise setups.
Pricing
Subscription-based with plans starting at around $99/user/month for basic features; enterprise custom quotes required for advanced usage.
Vulcan
specializedSteel fabrication suite providing intelligent estimating, automated nesting, and detailing for complex structural steel work.
Model-based estimating that automatically generates precise takeoffs, labor, and costs directly from 3D steel models
Vulcan, offered through TriVista, is a comprehensive CAD/CAM software suite tailored for structural steel detailing, fabrication, and estimating. It enables 3D modeling, automated takeoffs, precise quantity calculations, and cost estimating directly from models to support accurate bidding. The platform integrates seamlessly with production management, nesting, and CNC machines for end-to-end workflow efficiency in steel fabrication.
Pros
- Advanced 3D modeling and automation for accurate material takeoffs and estimating
- Full integration from design and estimating to fabrication and production control
- Robust compatibility with industry standards like SDS2, Tekla, and CNC machinery
Cons
- Steep learning curve due to complex interface and extensive features
- High upfront and ongoing costs, better suited for larger operations
- Requires significant hardware resources for optimal performance
Best For
Established steel fabrication companies needing an integrated solution for detailed estimating, modeling, and production management.
Pricing
Custom enterprise pricing; modular subscriptions or perpetual licenses start at $10,000+ annually, depending on features and users.
Bluebeam Revu
specializedPDF markup and takeoff tool used for structural steel estimating with quantity calculation and cost integration features.
Advanced Quantity Link tool that dynamically syncs measurements across PDF pages and exports live data to Excel for real-time estimating updates
Bluebeam Revu is a robust PDF-based software suite tailored for the architecture, engineering, and construction (AEC) industries, enabling precise markups, measurements, and quantity takeoffs from 2D drawings and PDFs. For structural steel estimating, it supports manual length, area, and count measurements calibrated to scales, with tools for annotating steel member details and exporting data to Excel for further cost analysis. While versatile for document collaboration and basic estimating workflows, it lacks native 3D modeling or steel-specific automation found in dedicated tools.
Pros
- Powerful 2D measurement and takeoff tools with scale calibration for accurate steel quantity extraction
- Real-time collaboration via Studio Sessions for team reviews of steel drawings
- Customizable markups and Excel export for integrating takeoffs into estimating spreadsheets
Cons
- No 3D BIM integration or automatic quantity generation from steel models
- Lacks built-in cost databases or steel fabrication-specific estimating features
- Relies on manual processes for complex multi-sheet steel takeoffs
Best For
AEC professionals and estimators handling 2D PDF-based takeoffs and markups for structural steel projects in collaborative environments.
Pricing
Annual subscriptions start at $349/user (Basics), $549/user (Core), up to $1,099/user (Complete); perpetual licenses from $425/user.
Conclusion
The top 10 tools highlight the evolving landscape of structural steel estimating, with Tekla PowerFab leading as the most comprehensive choice, offering cloud-based management and end-to-end project control. StruMIS stands out for its integrated ERP capabilities, while SDS/2 excels in precise takeoff and cost analysis tools. Regardless of the selection, these solutions streamline workflows, catering to varied project needs and scales.
Begin optimizing your estimating process by trying Tekla PowerFab—the top-ranked tool— to leverage its robust features for enhanced efficiency and accuracy in your projects.
Tools Reviewed
All tools were independently evaluated for this comparison