GITNUXREPORT 2026

Truck Repair Industry Statistics

Truck repair is a growing global industry fueled by technology and rising maintenance costs.

Sarah Mitchell

Senior Researcher specializing in consumer behavior and market trends.

First published: Feb 13, 2026

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Statistic 1

Average cost of a full truck engine overhaul in U.S. was $18,500 in 2023.

Statistic 2

U.S. truck brake repair average invoice: $1,250 per service in 2023.

Statistic 3

Annual maintenance cost per heavy-duty truck in U.S.: $22,400 in 2023.

Statistic 4

Transmission rebuild cost for Class 8 trucks averaged $9,800 in 2023.

Statistic 5

U.S. truck tire replacement cost per unit: $650 for steer tires in 2023.

Statistic 6

Labor rate for truck mechanics averaged $145/hour in U.S. 2023.

Statistic 7

Parts markup in truck repair shops averaged 42% in 2023 U.S. survey.

Statistic 8

Average downtime cost per truck breakdown: $1,200/hour in 2023.

Statistic 9

HVAC system repair for trucks cost $2,100 on average in U.S. 2023.

Statistic 10

Electrical diagnostics and repair bill: $850 average in 2023 U.S.

Statistic 11

Suspension repair average cost: $3,200 per axle in U.S. 2023.

Statistic 12

Oil change and filter for heavy trucks: $450 average in 2023.

Statistic 13

DEF system repair cost: $1,100 average in U.S. trucks 2023.

Statistic 14

Cab interior repair and upholstery: $2,500 average in 2023.

Statistic 15

Wheel alignment service for trucks: $220 average in U.S. 2023.

Statistic 16

Exhaust system replacement: $2,800 average for Class 8 in 2023.

Statistic 17

Clutch replacement cost: $4,500 average in U.S. 2023.

Statistic 18

Cooling system overhaul: $1,900 average cost in 2023 U.S.

Statistic 19

Frame straightening service: $3,700 average in 2023 shops.

Statistic 20

Diagnostic scan fee average: $175 per visit in U.S. 2023.

Statistic 21

Fuel injector replacement set: $2,200 average in 2023.

Statistic 22

PTO unit repair: $1,650 average cost U.S. 2023.

Statistic 23

Windshield replacement for trucks: $1,400 average 2023.

Statistic 24

The truck repair industry employed 512,000 workers in the U.S. as of 2023.

Statistic 25

Average hourly wage for truck mechanics in the U.S. was $28.45 in May 2023.

Statistic 26

There were 142,500 diesel service technicians and mechanics employed in U.S. truck repair in 2023.

Statistic 27

15% of U.S. truck repair workforce was over 55 years old in 2023, indicating aging labor.

Statistic 28

Job openings in U.S. truck repair industry averaged 45,000 per month in 2023.

Statistic 29

Women represented 2.1% of truck mechanics in the U.S. in 2023.

Statistic 30

Canada truck repair employment totaled 28,400 in 2023, up 2.3% from 2022.

Statistic 31

68% of U.S. truck repair shops reported labor shortages as their top challenge in 2023.

Statistic 32

Average annual salary for heavy truck technicians in U.S.: $59,200 in 2023.

Statistic 33

UK truck repair sector employed 45,000 mechanics in 2023.

Statistic 34

Turnover rate in U.S. truck repair jobs was 22.4% in 2023.

Statistic 35

12,500 apprenticeships were registered in U.S. diesel repair programs in 2023.

Statistic 36

Australia truck repair workforce: 22,000 full-time employees in 2023.

Statistic 37

41% of U.S. truck repair employers offered signing bonuses averaging $5,200 in 2023.

Statistic 38

Mexico truck repair employment grew to 95,000 workers in 2023.

Statistic 39

Entry-level truck mechanic wages in U.S. averaged $18.75/hour in 2023.

Statistic 40

7.2% unemployment rate among truck repair specialists in EU in 2023.

Statistic 41

U.S. truck repair shops trained 78,000 technicians via certifications in 2023.

Statistic 42

Brazil truck repair labor force: 68,000 in 2023, with 5% growth.

Statistic 43

India commercial vehicle repair employed 450,000 workers in FY2023.

Statistic 44

55% of U.S. truck mechanics had vocational training as highest education in 2023.

Statistic 45

Germany truck repair technicians numbered 112,000 in 2023.

Statistic 46

Overtime hours for U.S. truck repair workers averaged 8.2 hours/week in 2023.

Statistic 47

China heavy truck repair employment: 1.2 million in 2023.

Statistic 48

U.S. parts specialists in truck repair: 89,000 employed in 2023.

Statistic 49

France truck maintenance jobs: 34,500 in 2023.

Statistic 50

29% of truck repair positions in U.S. required ASE certification in 2023 postings.

Statistic 51

The U.S. truck repair and maintenance industry revenue reached $45.2 billion in 2023, marking a 4.1% increase from 2022.

Statistic 52

Globally, the commercial vehicle repair market was valued at $78.6 billion in 2022 and is projected to grow to $112.4 billion by 2030 at a CAGR of 4.6%.

Statistic 53

In Europe, the truck repair services market size stood at €25.3 billion in 2023, driven by fleet expansion.

Statistic 54

The North American heavy-duty truck aftermarket repair segment generated $28.7 billion in sales in 2023.

Statistic 55

U.S. truck repair industry profit margins averaged 6.8% in 2023, up from 5.9% in 2022.

Statistic 56

The Asia-Pacific truck maintenance market is expected to reach $35.9 billion by 2028, growing at 5.2% CAGR.

Statistic 57

In 2023, independent truck repair shops in the U.S. accounted for 62% of total industry revenue.

Statistic 58

The U.S. diesel engine repair segment within truck repair contributed $12.4 billion to revenue in 2023.

Statistic 59

Truck repair industry in Canada saw revenues of CAD 8.1 billion in 2023, with a 3.7% YoY growth.

Statistic 60

Global truck repair market CAGR projected at 4.3% from 2024-2032, reaching $145 billion by 2032.

Statistic 61

U.S. truck repair chains like Love's Travel Stops generated $2.3 billion from repair services in 2023.

Statistic 62

The heavy truck repair market in China was valued at RMB 120 billion in 2023.

Statistic 63

U.S. industry revenue per employee in truck repair averaged $185,000 in 2023.

Statistic 64

Fleet maintenance contracts contributed 28% to U.S. truck repair revenues in 2023.

Statistic 65

The U.S. truck repair market share held by OEM dealers was 18% in 2023, down from 22% in 2020.

Statistic 66

European truck repair market grew by 3.2% in 2023, totaling €26.1 billion.

Statistic 67

U.S. Class 8 truck repair revenue hit $15.6 billion in 2023.

Statistic 68

Independent repair shops in the UK truck sector earned £4.2 billion in 2023.

Statistic 69

Global telematics-driven predictive repair market subset valued at $4.8 billion in 2023.

Statistic 70

U.S. truck brake repair segment revenue was $3.9 billion in 2023.

Statistic 71

Mexico's truck repair industry revenues reached MXN 45 billion in 2023.

Statistic 72

U.S. tire repair and replacement for trucks generated $2.1 billion in 2023.

Statistic 73

Australia truck repair market size was AUD 3.8 billion in 2023, up 4%.

Statistic 74

U.S. electrical systems repair in trucks contributed $1.8 billion to 2023 revenues.

Statistic 75

Brazil's heavy vehicle repair market valued at BRL 12.5 billion in 2023.

Statistic 76

U.S. transmission repair for trucks was $4.2 billion in industry revenue 2023.

Statistic 77

India's commercial vehicle repair market hit INR 250 billion in FY2023.

Statistic 78

U.S. engine overhaul services revenue in truck repair: $6.7 billion in 2023.

Statistic 79

Germany's truck repair sector revenues: €8.4 billion in 2023.

Statistic 80

U.S. suspension and steering repair revenue: $2.9 billion in 2023.

Statistic 81

U.S. truck crash rate per million miles was 3.12 in 2023.

Statistic 82

92% of truck repair shops complied with FMCSA inspection standards in 2023 audits.

Statistic 83

Brake-related violations accounted for 28% of truck out-of-service orders in 2023.

Statistic 84

1.2 fatalities per 100 million miles for large trucks in U.S. 2023.

Statistic 85

75% of U.S. truck shops achieved ASE Blue Seal recognition by 2023.

Statistic 86

Tire blowouts caused 12% of truck accidents in 2023 FMCSA data.

Statistic 87

Hours-of-service violations led to 15,400 citations in truck inspections 2023.

Statistic 88

4.1% of inspected trucks placed out-of-service for cargo securement in 2023.

Statistic 89

EU truck safety compliance rate: 88% in roadside checks 2023.

Statistic 90

Driver fatigue contributed to 18% of truck repair-triggering incidents in 2023.

Statistic 91

67% reduction in repair needs due to ELD compliance in fleets 2023.

Statistic 92

Hazardous materials truck violations: 9,200 in 2023 DOT inspections.

Statistic 93

2.3 million Level I truck inspections conducted in U.S. 2023.

Statistic 94

Seatbelt non-use in 14% of fatal truck crashes in 2023.

Statistic 95

23% of truck repairs stemmed from lighting/electrical violations in 2023.

Statistic 96

Canada truck CVSA decal program pass rate: 82% in 2023.

Statistic 97

Rollover accidents required frame repairs in 7% of cases 2023.

Statistic 98

96% of U.S. shops followed EPA emissions repair protocols in 2023.

Statistic 99

Speeding violations linked to 29% of truck crashes needing repairs 2023.

Statistic 100

UK tachograph compliance in trucks: 91% in 2023 checks.

Statistic 101

11% out-of-service rate for truck brakes in Australia 2023.

Statistic 102

Collision avoidance tech reduced repair incidents by 34% in 2023 fleets.

Statistic 103

5,200 drug-related truck violations detected in 2023 tests.

Statistic 104

Mexico truck safety inspection pass rate: 76% in 2023.

Statistic 105

19% of repairs from rear-end collisions in U.S. trucks 2023.

Statistic 106

The adoption of diagnostic software in truck repair shops reached 87% in U.S. by 2023.

Statistic 107

42% of U.S. truck fleets used predictive maintenance AI in 2023 for repairs.

Statistic 108

Electric truck repair equipment investments grew 28% YoY in 2023 globally.

Statistic 109

65% of heavy-duty truck repairs now use wireless diagnostic tools as of 2023.

Statistic 110

ADAS calibration services for trucks increased by 35% in U.S. shops in 2023.

Statistic 111

IoT sensors in truck fleets for real-time repair monitoring: 52% adoption in 2023.

Statistic 112

3D printing for truck parts prototyping used by 19% of repair shops in 2023.

Statistic 113

VR training programs for truck mechanics adopted by 14% of U.S. shops in 2023.

Statistic 114

Autonomous diagnostic robots in truck repair pilots: 8 shops in U.S. 2023.

Statistic 115

Blockchain for truck parts traceability implemented in 12% of EU shops 2023.

Statistic 116

Augmented reality glasses for repairs used by 23% of technicians in 2023 surveys.

Statistic 117

EV truck battery repair training completed by 31,000 mechanics globally in 2023.

Statistic 118

Cloud-based repair management software penetration: 71% in U.S. shops 2023.

Statistic 119

Hydrogen fuel cell truck maintenance tech developed for 5% of fleets in 2023.

Statistic 120

Machine learning predictive failure models reduced downtime by 22% in 2023 tests.

Statistic 121

Drone inspections for truck undercarriages trialed in 7% of large shops 2023.

Statistic 122

Digital twins for truck engine simulations used by 16% OEM repair centers 2023.

Statistic 123

5G-enabled remote diagnostics for trucks: 29% fleet adoption in 2023.

Statistic 124

Robotic welding arms in truck frame repairs: 11% shop usage 2023.

Statistic 125

Nanotechnology coatings for corrosion prevention in 4% of repairs 2023.

Statistic 126

Biometric tool tracking systems in 18% U.S. truck shops in 2023.

Statistic 127

Quantum sensors for vibration analysis in prototypes for 2023 repairs.

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From booming revenues and skilled labor shortages to technological revolutions and eye-watering repair costs, the global truck repair industry is navigating a transformative era of high stakes and rapid change.

Key Takeaways

The U.S. truck repair and maintenance industry revenue reached $45.2 billion in 2023, marking a 4.1% increase from 2022.
Globally, the commercial vehicle repair market was valued at $78.6 billion in 2022 and is projected to grow to $112.4 billion by 2030 at a CAGR of 4.6%.
In Europe, the truck repair services market size stood at €25.3 billion in 2023, driven by fleet expansion.
The truck repair industry employed 512,000 workers in the U.S. as of 2023.
Average hourly wage for truck mechanics in the U.S. was $28.45 in May 2023.
There were 142,500 diesel service technicians and mechanics employed in U.S. truck repair in 2023.
The adoption of diagnostic software in truck repair shops reached 87% in U.S. by 2023.
42% of U.S. truck fleets used predictive maintenance AI in 2023 for repairs.
Electric truck repair equipment investments grew 28% YoY in 2023 globally.
Average cost of a full truck engine overhaul in U.S. was $18,500 in 2023.
U.S. truck brake repair average invoice: $1,250 per service in 2023.
Annual maintenance cost per heavy-duty truck in U.S.: $22,400 in 2023.
U.S. truck crash rate per million miles was 3.12 in 2023.
92% of truck repair shops complied with FMCSA inspection standards in 2023 audits.
Brake-related violations accounted for 28% of truck out-of-service orders in 2023.

Truck repair is a growing global industry fueled by technology and rising maintenance costs.

Costs & Pricing

Average cost of a full truck engine overhaul in U.S. was $18,500 in 2023.
U.S. truck brake repair average invoice: $1,250 per service in 2023.
Annual maintenance cost per heavy-duty truck in U.S.: $22,400 in 2023.
Transmission rebuild cost for Class 8 trucks averaged $9,800 in 2023.
U.S. truck tire replacement cost per unit: $650 for steer tires in 2023.
Labor rate for truck mechanics averaged $145/hour in U.S. 2023.
Parts markup in truck repair shops averaged 42% in 2023 U.S. survey.
Average downtime cost per truck breakdown: $1,200/hour in 2023.
HVAC system repair for trucks cost $2,100 on average in U.S. 2023.
Electrical diagnostics and repair bill: $850 average in 2023 U.S.
Suspension repair average cost: $3,200 per axle in U.S. 2023.
Oil change and filter for heavy trucks: $450 average in 2023.
DEF system repair cost: $1,100 average in U.S. trucks 2023.
Cab interior repair and upholstery: $2,500 average in 2023.
Wheel alignment service for trucks: $220 average in U.S. 2023.
Exhaust system replacement: $2,800 average for Class 8 in 2023.
Clutch replacement cost: $4,500 average in U.S. 2023.
Cooling system overhaul: $1,900 average cost in 2023 U.S.
Frame straightening service: $3,700 average in 2023 shops.
Diagnostic scan fee average: $175 per visit in U.S. 2023.
Fuel injector replacement set: $2,200 average in 2023.
PTO unit repair: $1,650 average cost U.S. 2023.
Windshield replacement for trucks: $1,400 average 2023.

Costs & Pricing Interpretation

While the hefty price tags for everything from a $22,400 annual upkeep to a $1,200-per-hour breakdown sting, it’s the collective, sobering hum of these invoices that truly drives home the immense cost of keeping America's freight moving.

Employment & Labor

The truck repair industry employed 512,000 workers in the U.S. as of 2023.
Average hourly wage for truck mechanics in the U.S. was $28.45 in May 2023.
There were 142,500 diesel service technicians and mechanics employed in U.S. truck repair in 2023.
15% of U.S. truck repair workforce was over 55 years old in 2023, indicating aging labor.
Job openings in U.S. truck repair industry averaged 45,000 per month in 2023.
Women represented 2.1% of truck mechanics in the U.S. in 2023.
Canada truck repair employment totaled 28,400 in 2023, up 2.3% from 2022.
68% of U.S. truck repair shops reported labor shortages as their top challenge in 2023.
Average annual salary for heavy truck technicians in U.S.: $59,200 in 2023.
UK truck repair sector employed 45,000 mechanics in 2023.
Turnover rate in U.S. truck repair jobs was 22.4% in 2023.
12,500 apprenticeships were registered in U.S. diesel repair programs in 2023.
Australia truck repair workforce: 22,000 full-time employees in 2023.
41% of U.S. truck repair employers offered signing bonuses averaging $5,200 in 2023.
Mexico truck repair employment grew to 95,000 workers in 2023.
Entry-level truck mechanic wages in U.S. averaged $18.75/hour in 2023.
7.2% unemployment rate among truck repair specialists in EU in 2023.
U.S. truck repair shops trained 78,000 technicians via certifications in 2023.
Brazil truck repair labor force: 68,000 in 2023, with 5% growth.
India commercial vehicle repair employed 450,000 workers in FY2023.
55% of U.S. truck mechanics had vocational training as highest education in 2023.
Germany truck repair technicians numbered 112,000 in 2023.
Overtime hours for U.S. truck repair workers averaged 8.2 hours/week in 2023.
China heavy truck repair employment: 1.2 million in 2023.
U.S. parts specialists in truck repair: 89,000 employed in 2023.
France truck maintenance jobs: 34,500 in 2023.
29% of truck repair positions in U.S. required ASE certification in 2023 postings.

Employment & Labor Interpretation

The truck repair industry is a high-stakes, understaffed global game of whack-a-mole, where nearly half a million U.S. mechanics are aging out while shops desperately throw signing bonuses at a trickle of new entrants, all to keep the wheels on a supply chain that absolutely cannot stop.

Market Size & Revenue

The U.S. truck repair and maintenance industry revenue reached $45.2 billion in 2023, marking a 4.1% increase from 2022.
Globally, the commercial vehicle repair market was valued at $78.6 billion in 2022 and is projected to grow to $112.4 billion by 2030 at a CAGR of 4.6%.
In Europe, the truck repair services market size stood at €25.3 billion in 2023, driven by fleet expansion.
The North American heavy-duty truck aftermarket repair segment generated $28.7 billion in sales in 2023.
U.S. truck repair industry profit margins averaged 6.8% in 2023, up from 5.9% in 2022.
The Asia-Pacific truck maintenance market is expected to reach $35.9 billion by 2028, growing at 5.2% CAGR.
In 2023, independent truck repair shops in the U.S. accounted for 62% of total industry revenue.
The U.S. diesel engine repair segment within truck repair contributed $12.4 billion to revenue in 2023.
Truck repair industry in Canada saw revenues of CAD 8.1 billion in 2023, with a 3.7% YoY growth.
Global truck repair market CAGR projected at 4.3% from 2024-2032, reaching $145 billion by 2032.
U.S. truck repair chains like Love's Travel Stops generated $2.3 billion from repair services in 2023.
The heavy truck repair market in China was valued at RMB 120 billion in 2023.
U.S. industry revenue per employee in truck repair averaged $185,000 in 2023.
Fleet maintenance contracts contributed 28% to U.S. truck repair revenues in 2023.
The U.S. truck repair market share held by OEM dealers was 18% in 2023, down from 22% in 2020.
European truck repair market grew by 3.2% in 2023, totaling €26.1 billion.
U.S. Class 8 truck repair revenue hit $15.6 billion in 2023.
Independent repair shops in the UK truck sector earned £4.2 billion in 2023.
Global telematics-driven predictive repair market subset valued at $4.8 billion in 2023.
U.S. truck brake repair segment revenue was $3.9 billion in 2023.
Mexico's truck repair industry revenues reached MXN 45 billion in 2023.
U.S. tire repair and replacement for trucks generated $2.1 billion in 2023.
Australia truck repair market size was AUD 3.8 billion in 2023, up 4%.
U.S. electrical systems repair in trucks contributed $1.8 billion to 2023 revenues.
Brazil's heavy vehicle repair market valued at BRL 12.5 billion in 2023.
U.S. transmission repair for trucks was $4.2 billion in industry revenue 2023.
India's commercial vehicle repair market hit INR 250 billion in FY2023.
U.S. engine overhaul services revenue in truck repair: $6.7 billion in 2023.
Germany's truck repair sector revenues: €8.4 billion in 2023.
U.S. suspension and steering repair revenue: $2.9 billion in 2023.

Market Size & Revenue Interpretation

While these numbers prove the wheels of commerce are still turning, the real story is that keeping the world's trucks on the road has become a multi-billion dollar testament to the fact that nothing, not even global trade, escapes the inevitable and profitable laws of wear and tear.

Safety & Compliance

U.S. truck crash rate per million miles was 3.12 in 2023.
92% of truck repair shops complied with FMCSA inspection standards in 2023 audits.
Brake-related violations accounted for 28% of truck out-of-service orders in 2023.
1.2 fatalities per 100 million miles for large trucks in U.S. 2023.
75% of U.S. truck shops achieved ASE Blue Seal recognition by 2023.
Tire blowouts caused 12% of truck accidents in 2023 FMCSA data.
Hours-of-service violations led to 15,400 citations in truck inspections 2023.
4.1% of inspected trucks placed out-of-service for cargo securement in 2023.
EU truck safety compliance rate: 88% in roadside checks 2023.
Driver fatigue contributed to 18% of truck repair-triggering incidents in 2023.
67% reduction in repair needs due to ELD compliance in fleets 2023.
Hazardous materials truck violations: 9,200 in 2023 DOT inspections.
2.3 million Level I truck inspections conducted in U.S. 2023.
Seatbelt non-use in 14% of fatal truck crashes in 2023.
23% of truck repairs stemmed from lighting/electrical violations in 2023.
Canada truck CVSA decal program pass rate: 82% in 2023.
Rollover accidents required frame repairs in 7% of cases 2023.
96% of U.S. shops followed EPA emissions repair protocols in 2023.
Speeding violations linked to 29% of truck crashes needing repairs 2023.
UK tachograph compliance in trucks: 91% in 2023 checks.
11% out-of-service rate for truck brakes in Australia 2023.
Collision avoidance tech reduced repair incidents by 34% in 2023 fleets.
5,200 drug-related truck violations detected in 2023 tests.
Mexico truck safety inspection pass rate: 76% in 2023.
19% of repairs from rear-end collisions in U.S. trucks 2023.

Safety & Compliance Interpretation

While overall compliance and technology are improving, the persistent and significant issues with brakes, tires, and driver behavior—from fatigue to seatbelts—prove that the road to perfect truck safety is still paved with preventable, and sometimes fatal, violations.

Technology & Innovation

The adoption of diagnostic software in truck repair shops reached 87% in U.S. by 2023.
42% of U.S. truck fleets used predictive maintenance AI in 2023 for repairs.
Electric truck repair equipment investments grew 28% YoY in 2023 globally.
65% of heavy-duty truck repairs now use wireless diagnostic tools as of 2023.
ADAS calibration services for trucks increased by 35% in U.S. shops in 2023.
IoT sensors in truck fleets for real-time repair monitoring: 52% adoption in 2023.
3D printing for truck parts prototyping used by 19% of repair shops in 2023.
VR training programs for truck mechanics adopted by 14% of U.S. shops in 2023.
Autonomous diagnostic robots in truck repair pilots: 8 shops in U.S. 2023.
Blockchain for truck parts traceability implemented in 12% of EU shops 2023.
Augmented reality glasses for repairs used by 23% of technicians in 2023 surveys.
EV truck battery repair training completed by 31,000 mechanics globally in 2023.
Cloud-based repair management software penetration: 71% in U.S. shops 2023.
Hydrogen fuel cell truck maintenance tech developed for 5% of fleets in 2023.
Machine learning predictive failure models reduced downtime by 22% in 2023 tests.
Drone inspections for truck undercarriages trialed in 7% of large shops 2023.
Digital twins for truck engine simulations used by 16% OEM repair centers 2023.
5G-enabled remote diagnostics for trucks: 29% fleet adoption in 2023.
Robotic welding arms in truck frame repairs: 11% shop usage 2023.
Nanotechnology coatings for corrosion prevention in 4% of repairs 2023.
Biometric tool tracking systems in 18% U.S. truck shops in 2023.
Quantum sensors for vibration analysis in prototypes for 2023 repairs.

Technology & Innovation Interpretation

The truck repair shop is no longer just a greasy bay but a bustling tech hub, where mechanics are swapping wrenches for code, reading sensors instead of smoke, and quietly proving that fixing a 40-ton vehicle now requires more brainpower than brute force.

Sources & References

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