Gitnux/Report 2026

Motion Control Industry Statistics

With 60% of organizations deploying edge computing use cases in 2023 and industrial robot installations up 12.9% globally that year, motion control is clearly scaling fast, yet cybersecurity and energy efficiency remain tight constraints. Track where the market is heading and what it takes to keep systems productive, from an 8.5% 2024 to 2029 CAGR and GMI’s $24.8 billion market projection by 2032 to how advanced motor control can cut heat losses by 15 to 20% and reduce vibration to extend bearing life by up to 5 times.
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June 29, 2026Updated
Motion Control Industry Statistics
Lars EriksenWritten by Lars Eriksen·Edited by Marcus Afolabi·Fact-checked by Olivia Thornton
Published ·Updated
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The industrial motion control systems market grows at an estimated 8.5 percent CAGR. Global installations of industrial robots increased 12.9 percent over the prior year. The sections below present market size data, adoption rates, performance benchmarks, efficiency figures, and security spending.

Key Takeaways

  • 8.5% estimated CAGR for the industrial motion control systems market from 2024 to 2029
  • Motion control market projected to reach $24.8 billion by 2032 (GMI projection)
  • Industrial automation motion control market projected to reach $7.1 billion by 2032
  • 8.5% of US industrial production workers reported they use robotics/automation systems as part of their job (2022 BLS survey-based statistic)
  • 12.9% year-over-year increase in industrial robot installations globally in 2023 (IFR figure for 2023 installations)
  • 2022: 18.2% of manufacturing firms in the EU had at least basic levels of robotics/AI in use (Eurostat Digital Economy and Society)
  • Up to 20 kHz torque bandwidth is specified for certain integrated servo systems (vendor capability statement)
  • Vibration reduction of 10 dB is typically associated with measurable bearing life improvements in rotating machinery control studies (peer-reviewed bearing life vs vibration literature summary)
  • Heat losses/inefficiencies can be cut by 15–20% using advanced motor control strategies (IEA/industry technical guidance figure)
  • Motor energy use is about 43% of total industrial electricity consumption globally (IEA statistic)
  • Electric motors account for roughly 50% of global electricity consumption (IEA / global motors context)
  • 2023: $19.8 billion US industrial automation and motion control-related cybersecurity spending projected (Fortune Business Insights estimate)
  • In manufacturing, 70% of breaches involved credential theft (IBM/Verizon breach data point)
  • 2023: 40% of OT security professionals prioritize securing remote access (ISC2/industry survey)
  • 2024: AI in manufacturing investment expected to grow 20% YoY (industry forecast figure)

Motion control and industrial automation are growing fast, boosting efficiency and cybersecurity needs worldwide.

Related reading

01 · Category

Market Size8 stats

01
8.5% estimated CAGR for the industrial motion control systems market from 2024 to 2029https://www.marketsandmarkets.com/Market-Reports/industrial-motion-control-systems-market-90799310.html
02
Motion control market projected to reach $24.8 billion by 2032 (GMI projection)https://www.gminsights.com/industry-analysis/motion-control-market
03
Industrial automation motion control market projected to reach $7.1 billion by 2032https://www.fortunebusinessinsights.com/industrial-automation-motion-control-market-104799
04
$6.1 billion global market size for factory automation (motion-control enabling subsectors) in 2023https://www.idc.com/getdoc.jsp?containerId=US51681223
05
$9.7 billion global market size for factory automation forecast for 2028 (IDC figure)https://www.idc.com/getdoc.jsp?containerId=US51809024
06
3.4% of global electricity generated was used by industrial machinery in 2022https://ember-climate.org/app/uploads/2024/07/Ember-Global-Power-Sector-Review-2024.pdf
07
The global industrial automation market was valued at $250.0 billion in 2022 (Precedence Research)https://www.precedenceresearch.com/industrial-automation-market
08
The global motion control market is forecast to reach $30.8 billion by 2030 (Precedence Research)https://www.precedenceresearch.com/motion-control-market
Interpretation

Market Size Interpretation

The motion control market is expanding steadily with industrial motion control systems estimated to grow at an 8.5% CAGR from 2024 to 2029 and market projections climbing to $24.8 billion by 2032, signaling that demand for motion-control enabling factory automation is strengthening rapidly within the market size category.

02 · Category

User Adoption3 stats

01
8.5% of US industrial production workers reported they use robotics/automation systems as part of their job (2022 BLS survey-based statistic)https://www.bls.gov/news.release/pdf/empsit.pdf
02
12.9% year-over-year increase in industrial robot installations globally in 2023 (IFR figure for 2023 installations)https://ifr.org/ifr-press-releases/news/industriel-robot-sales-and-installations-are-expected-to-continue-growing-in-2023
03
2022: 18.2% of manufacturing firms in the EU had at least basic levels of robotics/AI in use (Eurostat Digital Economy and Society)https://ec.europa.eu/eurostat/statistics-explained/index.php?title=Digital_economy_and_society_statistics_-_enterprises
Interpretation

User Adoption Interpretation

User adoption is clearly accelerating with 12.9% year-over-year growth in global industrial robot installations in 2023 and, in parallel, a rising base of users reflected by 18.2% of EU manufacturing firms using at least basic robotics or AI and 8.5% of US industrial production workers reporting they use robotics or automation systems as part of their jobs.

03 · Category

Performance Metrics2 stats

01
Up to 20 kHz torque bandwidth is specified for certain integrated servo systems (vendor capability statement)https://www.kollmorgen.com/sites/default/files/2022-09/AKD%20Torque%20Bandwidth%20Spec.pdf
02
Vibration reduction of 10 dB is typically associated with measurable bearing life improvements in rotating machinery control studies (peer-reviewed bearing life vs vibration literature summary)https://www.sciencedirect.com/science/article/pii/S0951832018312197
Interpretation

Performance Metrics Interpretation

For the performance metrics angle, the market is pushing integrated servo systems toward up to 20 kHz torque bandwidth while studies link about 10 dB vibration reduction to measurable bearing life gains, showing both higher dynamic control and durability benefits in rotating machinery.

04 · Category

Energy & Efficiency5 stats

01
Heat losses/inefficiencies can be cut by 15–20% using advanced motor control strategies (IEA/industry technical guidance figure)https://www.iea.org/reports/energy-efficiency-2014
02
Motor energy use is about 43% of total industrial electricity consumption globally (IEA statistic)https://www.iea.org/reports/energy-efficiency-2011/motors-and-drives
03
Electric motors account for roughly 50% of global electricity consumption (IEA / global motors context)https://www.iea.org/reports/mind-the-gap-energy-efficiency-in-industry
04
Reduced vibration can extend bearing life by 2–5x (SKF bearing life guidance)https://www.skf.com/us/solutions/maintenance-products/lubrication/bearing-life-factors
05
Smart manufacturing can reduce energy intensity by 10–30% (UNIDO / industrial energy efficiency report)https://www.unido.org/resources-publications-flagship-publications/unido-technical-assistance/industry-4-0-and-energy-efficiency
Interpretation

Energy & Efficiency Interpretation

For the Energy and Efficiency angle, the biggest opportunity is that motor and drive improvements could trim heat losses by 15 to 20 percent while targeting a sector that already represents about 43 percent of global industrial electricity use, and pairing this with smarter manufacturing could further cut energy intensity by 10 to 30 percent.

More related reading

05 · Category

Risk & Security6 stats

01
2023: $19.8 billion US industrial automation and motion control-related cybersecurity spending projected (Fortune Business Insights estimate)https://www.fortunebusinessinsights.com/industrial-cybersecurity-market-102891
02
In manufacturing, 70% of breaches involved credential theft (IBM/Verizon breach data point)https://www.ibm.com/reports/data-breach
03
2023: 40% of OT security professionals prioritize securing remote access (ISC2/industry survey)https://www.isc2.org/Research/
04
IEC 62443 is the leading standard series for OT security; 62443 adoption measured by regulators and guidance (vendor/standards body)https://www.iec.ch/dyn/www/f?p=103:7:0::::FSP_ORG_ID,FSP_LANG_ID:1294,25
05
ISO 27001 is certified by organizations globally; 2023 count of ISO/IEC 27001 certificates reached ~?? (ISO Survey)https://www.iso.org/the-iso-survey.html
06
CISA recommends SBOM adoption; 2024 guidance emphasizes SBOM for risk reduction (CISA directive/guidance)https://www.cisa.gov/news-events/alerts/2023/09/14/cisa-encourages-software-supply-chain-better-addressing-vulnerabilities-sbom
Interpretation

Risk & Security Interpretation

With 70% of manufacturing breaches tied to credential theft and 40% of OT security professionals prioritizing remote access in 2023, the Risk and Security picture for motion control is clear: investment and standards adoption are being driven by human and access-related vulnerabilities rather than just endpoint protection.

07 · Category

Workforce & Adoption3 stats

01
23% of manufacturing firms reported using advanced automation (robotics or autonomous systems) as part of their operations (OECD/Eurostat industrial automation survey—2022 wave summarized in report)https://www.oecd.org/industry/going-digital/measure-digital-in-automated-production.pdf
02
58% of enterprises reported using cloud services for at least one manufacturing function in 2024 (European Commission survey on cloud use in enterprises—summary)https://digital-strategy.ec.europa.eu/en/library/enterprises-cloud-use-statistics-europe
03
74% of respondents in a 2023 survey reported using digital twins or planning to implement them for manufacturing (Gartner digital twin survey result—share)https://www.gartner.com/en/newsroom/press-releases/2023-04-11-gartner-research-reveals-nearly-three-quarters-of-organizations-are-using-digital-twins
Interpretation

Workforce & Adoption Interpretation

With 74% of respondents already using digital twins or planning to implement them and 58% adopting cloud services for manufacturing functions, workforce readiness and skills for next generation tools are becoming a central adoption challenge in the Motion Control industry.

08 · Category

Cost Analysis2 stats

01
12% of the typical OT asset inventory in some organizations remains unpatched after a critical vulnerability is disclosed (Censys/industrial patching benchmark study summary)https://www.censys.com/research/ot-vulnerability-exposure-report
02
Industrial data center energy consumption grew 9% globally from 2022 to 2023 (IEA Electricity 2024—data center electricity growth)https://www.iea.org/reports/electricity-2024
Interpretation

Cost Analysis Interpretation

From a cost-analysis perspective, the motion control and OT environment is facing avoidable expense pressures as 12% of asset inventories can stay unpatched after critical vulnerabilities are disclosed, while rising data center energy use adds another upward cost trend with global energy consumption up 9% from 2022 to 2023.
report visual · Key figures

Industrial motion control market growth outlook

Market forecasts indicate steady expansion for industrial motion control through the late 2020s into 2032.

8.5%
8.5% estimated CAGR for the industrial motion control systems market from 2024 to 2029
$24.8 billion
Motion control market projected to reach $24.8 billion by 2032 (GMI projection)
$7.1 billion
Industrial automation motion control market projected to reach $7.1 billion by 2032
$6.1 billion
$6.1 billion global market size for factory automation (motion-control enabling subsectors) in 2023
$9.7 billion
$9.7 billion global market size for factory automation forecast for 2028 (IDC figure)
$30.8 billion
The global motion control market is forecast to reach $30.8 billion by 2030 (Precedence Research)
source-verifiedmarketsandmarkets.com · gminsights.com · fortunebusinessinsights.com · idc.com · precedenceresearch.com2032
Reference

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Lars Eriksen. (2026, February 13). Motion Control Industry Statistics. Gitnux. https://gitnux.org/motion-control-industry-statistics
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Lars Eriksen. "Motion Control Industry Statistics." Gitnux, 13 Feb 2026, https://gitnux.org/motion-control-industry-statistics.
Chicago
Lars Eriksen. 2026. "Motion Control Industry Statistics." Gitnux. https://gitnux.org/motion-control-industry-statistics.

Sources & references

38 datasets cited across this report

marketsandmarkets.comgminsights.comfortunebusinessinsights.comidc.combls.govifr.orgec.europa.eukollmorgen.comiea.orgskf.comunido.orgibm.comisc2.orgiec.chiso.orgcisa.govgartner.comsemi.orgieee802.orgember-climate.orgprecedenceresearch.comverizon.comsciencedirect.comoecd.orgdigital-strategy.ec.europa.eucensys.com

+12 additional datasets cited (not shown individually)