From the roaring factories powering Asia's industrial surge to the cutting-edge innovations pushing efficiency past 64%, the global gas turbine industry is not just running—it's setting a blistering pace, as evidenced by its soaring market valuation of USD 22.4 billion and a projected steady growth of 5.2% through 2030.
Key Takeaways
- The global gas turbine market size was valued at USD 22.4 billion in 2022 and is projected to grow at a CAGR of 5.2% from 2023 to 2030, driven by increasing demand for power generation in emerging economies.
- In 2023, the Asia-Pacific region accounted for 42% of the global gas turbine market revenue, fueled by rapid industrialization in China and India.
- The combined cycle gas turbine segment dominated the market with a 58% share in 2022, due to higher efficiency levels up to 64%.
- Global heavy-duty gas turbine production capacity exceeded 100 units per year in 2023 from top manufacturers.
- GE's 9HA gas turbine manufacturing facility in Greenville, SC, produced 25 units in 2023 with 50% capacity utilization.
- Siemens Energy's Charlotte factory assembled 40 SGT-8000H turbines in 2023, up 15% from 2022.
- GE 9F-class turbine achieved 42% simple cycle efficiency in ISO conditions during 2023 tests.
- Siemens SGT6-9000HL set world record at 63.08% efficiency in combined cycle at Irsching in 2023.
- Mitsubishi JAC turbine reached 64% net efficiency in 1x1 CC configuration in 2023 validation.
- Global average NOx emissions from new gas turbines fell to 25 ppm in 2023.
- Combined cycle plants emitted 350 g CO2/kWh average in 2023, down 5% from 2022.
- Dry Low NOx tech reduced NOx by 90% to 9 ppm in GE 7HA turbines 2023.
- Global gas turbine manufacturers' revenue totaled USD 35 billion in 2023 led by GE at 28% share.
- Siemens Energy employed 15,000 in gas turbine division with 4,000 engineers in 2023.
- GE Vernova's gas power segment revenue hit USD 10.5 billion in 2023.
The gas turbine industry sees steady growth and higher efficiency, with global revenue hitting $22.4 billion in 2022.
Companies and Workforce
- Global gas turbine manufacturers' revenue totaled USD 35 billion in 2023 led by GE at 28% share.
- Siemens Energy employed 15,000 in gas turbine division with 4,000 engineers in 2023.
- GE Vernova's gas power segment revenue hit USD 10.5 billion in 2023.
- Mitsubishi Power had 12% global market share with 30 GW backlog end-2023.
- Ansaldo Energia workforce grew 10% to 5,500 focused on GT services 2023.
- Baker Hughes gas turbines unit generated USD 2.8 billion revenue in 2023.
- Solar Turbines (Caterpillar) serviced 16,000 units with 9,000 employees 2023.
- Doosan Enerbility's GT orders worth KRW 4 trillion in 2023.
- Kawasaki gas turbine & machinery employs 2,500 with JPY 150B sales 2023.
- Global gas turbine industry employed 250,000 direct workers in 2023.
- China's three majors (Dongfang, Harbin, Shanghai) produced 60 turbines total 2023.
- Rolls-Royce marine & industrial GT revenue GBP 1.2B in 2023.
- Vericor Power Systems backlog USD 300M with 400 staff 2023.
- UEC-Aviadvigatel (Russia) delivered 20 units, revenue RUB 100B 2023.
- BHEL India GT division revenue INR 5,000 crore in 2023.
- MTU Aero Engines serviced 1,500 GT modules with 12,000 staff 2023.
- Top 10 OEMs control 85% market share in services USD 18B 2023.
- Wood Group TS gas turbine services employed 8,000 globally 2023.
- Capstone Green Energy shipped 200 microturbines, revenue USD 110M 2023.
- OPRA Turbines (Netherlands) sold 50 OP16 units, staff 250 in 2023.
- Global GT R&D spend reached USD 4.5 billion led by US firms 2023.
- EthosEnergy MRO facilities serviced 2,500 outages with 5,000 workers 2023.
- Proenergy GT services revenue USD 400M, 1,200 employees 2023.
- Dresser-Rand (Siemens) compressor-turbine packages 300 units, staff 4,000 2023.
- Pratt & Whitney PW4000GT industrial variants serviced 500 engines 2023.
- Turbotech (France) developed 500kW turbine, raised EUR 20M funding 2023.
- Centrax independent O&M for 100 turbines, 800 staff worldwide 2023.
Companies and Workforce Interpretation
The global gas turbine industry, a complex orchestra of engineering might and market maneuvering, is a USD 35 billion ecosystem where giants like GE and Siemens Energy conduct vast armies of engineers, while a chorus of specialized firms keeps the world's critical infrastructure humming through relentless service and innovation.
Efficiency and Performance
- GE 9F-class turbine achieved 42% simple cycle efficiency in ISO conditions during 2023 tests.
- Siemens SGT6-9000HL set world record at 63.08% efficiency in combined cycle at Irsching in 2023.
- Mitsubishi JAC turbine reached 64% net efficiency in 1x1 CC configuration in 2023 validation.
- H-class turbines averaged 61.5% CC efficiency across 50 installations by 2023.
- Aeroderivative LM6000 PF+ turbine hit 42% simple cycle efficiency with water injection in 2023.
- F-class turbine fleet-wide average efficiency improved to 56% in combined cycle by 2023 upgrades.
- Dry low NOx combustors reduced emissions while maintaining 60% efficiency in E-class retrofits 2023.
- Sequential combustion in GT24/26 turbines achieved 62% efficiency with 75% turndown in 2023.
- 50Hz H-class SGT5-9000HL V03 reached 62.5% efficiency in simple verification 2023.
- Solar Taurus 70 turbine delivered 37.8% efficiency at ISO base load in 2023 field tests.
- Kawasaki L30A microturbine efficiency peaked at 42% in cogeneration mode 2023.
- GE 7HA.03 turbine ramped to full load in 10 minutes while maintaining 63% CC efficiency 2023.
- M501J turbine NOx emissions below 15 ppm at 64% efficiency full load 2023.
- Digital twins improved predictive maintenance, boosting fleet efficiency by 2% average in 2023.
- Hydrogen-ready turbines like SGT-400 maintained 38% efficiency with 100% H2 in 2023 tests.
- Blade cooling tech advanced to support 1700C TIT, enabling 65% projected CC efficiency by 2025 from 2023 R&D.
- Part-load efficiency of J-class turbines stayed above 55% down to 50% load in 2023.
- CMC shrouds reduced cooling air by 20%, lifting efficiency 1.5 points in HA turbines 2023.
- Reheat combustion in sequential tech improved 60Hz efficiency to 63.5% in 2023.
- Microturbine Capstone C65 achieved 33% efficiency with heat recovery in 2023 CHP.
- Flex-fuel operation in SGT-800 allowed 60% efficiency on 30% hydrogen blend 2023.
- Advanced airfoils increased polytropic efficiency by 1.2% in new F-class upgrades 2023.
- Steam-cooled blades in HL-class supported 64% CC efficiency verified 2023.
- AI-optimized combustion dynamics raised efficiency 0.8% fleet-wide in 2023 pilots.
- 16V-class aeroderivatives hit 44% SC efficiency with DLN in 2023 marine apps.
- Upgraded IGVs improved startup efficiency by 3% in peaking plants 2023.
- 3D-printed fuel nozzles enabled 1% efficiency gain in LEAP tests adapted to GT 2023.
Efficiency and Performance Interpretation
The gas turbine industry spent 2023 in a relentless and clever arms race, where every fraction of a percentage point in efficiency was won through a dazzling combination of brute-force thermodynamics, material science wizardry, and digital cunning.
Environmental Emissions
- Global average NOx emissions from new gas turbines fell to 25 ppm in 2023.
- Combined cycle plants emitted 350 g CO2/kWh average in 2023, down 5% from 2022.
- Dry Low NOx tech reduced NOx by 90% to 9 ppm in GE 7HA turbines 2023.
- Siemens HL-class turbines achieved <15 ppm NOx and <25 ppm CO at full load 2023.
- Global gas turbine CO2 emissions totaled 1.8 Gt in 2023 from power gen.
- MHI J-series with MICC combustor hit 15 ppm NOx on LNG 2023.
- U.S. fleet average SOx emissions <1 ppm due to low-sulfur fuels in 2023.
- Hydrogen blends up to 30% in SGT-800 reduced CO2 by 20% equivalent 2023.
- Water consumption for F-class CC plants averaged 0.5 gal/kWh in 2023.
- PM2.5 emissions from gas turbines <5 mg/Nm3 in EU BREF compliant units 2023.
- 100% hydrogen test in 1MW turbine achieved zero CO2 at 30% efficiency penalty 2023.
- Global methane slip from gas turbines reduced to 0.1% via CVC tech 2023.
- VOC emissions capped at 10 mg/Nm3 in new California plants 2023.
- CCS retrofits on 10 GW turbines captured 90% CO2 in 2023 pilots.
- NOx fleet average dropped 15% to 20 ppm post-DLE upgrades 2023.
- Bio-LNG in turbines cut lifecycle CO2 by 70% in Scandinavian plants 2023.
- Selective catalytic reduction removed 95% NOx in 50 U.S. plants 2023.
- Ammonia slip <5 ppm in NH3 co-firing tests up to 20% in 2023.
- Noise levels from new enclosed turbines <85 dB(A) at 1m in 2023 standards.
- CO emissions <25 ppm across 60Hz fleet with AENO combustors 2023.
- Landfill gas turbines emitted 400 g CO2/kWh but offset 1 tCO2e/MWh 2023.
- EU ETS compliance saw gas turbines emit 300 MtCO2 total in 2023.
- Post-combustion CCS on CCGT captured 4 Mt CO2 from 2 GW in 2023.
- UHC emissions <10 ppm in DLN 2.6+ combustors verified 2023.
- Synthetic fuels in turbines reduced net CO2 to near-zero in 5 demos 2023.
- Fluorinated gas leaks from GT cooling <0.01% globally monitored 2023.
- GE Vernova's 7F turbine fleet NOx averaged 12 ppm after upgrades 2023.
- Mitsubishi M701F achieved single-digit NOx on distillate fuel 2023.
Environmental Emissions Interpretation
It seems the gas turbine industry is finally learning that true power comes not from how much you emit, but from how creatively you can avoid it, with new technologies turning yesterday's smoky exhaust into today's surprisingly clean, if still slightly apologetic, breath of progress.
Market Size and Growth
- The global gas turbine market size was valued at USD 22.4 billion in 2022 and is projected to grow at a CAGR of 5.2% from 2023 to 2030, driven by increasing demand for power generation in emerging economies.
- In 2023, the Asia-Pacific region accounted for 42% of the global gas turbine market revenue, fueled by rapid industrialization in China and India.
- The combined cycle gas turbine segment dominated the market with a 58% share in 2022, due to higher efficiency levels up to 64%.
- North America's gas turbine installations reached 15 GW in 2022, representing 25% of global additions.
- The heavy-duty gas turbine segment held 65% market share in 2023, primarily used for large-scale power plants.
- Global gas turbine orders surged 12% year-over-year in 2023, totaling 120 units for power generation.
- The aeroderivative gas turbine market is expected to grow at 6.8% CAGR to USD 5.2 billion by 2030.
- Middle East gas turbine market grew 8% in 2022, driven by LNG export projects requiring 10 GW capacity.
- In Europe, gas turbine capacity additions hit 8 GW in 2023, with 70% for combined cycle plants.
- The global gas turbine service market was valued at USD 15.6 billion in 2022, projected to reach USD 24.8 billion by 2030 at 6% CAGR.
- China's gas turbine market expanded 15% in 2023, with domestic manufacturing covering 40% of installations.
- U.S. gas turbine fleet efficiency averaged 58% in 2023 for new F-class units.
- Global investment in gas turbines reached USD 30 billion in 2023, 40% allocated to maintenance.
- Latin America saw 5 GW gas turbine orders in 2023, led by Brazil's 3 GW additions.
- The small-scale gas turbine market (<1MW) grew 7% to USD 1.2 billion in 2023.
- Africa’s gas turbine capacity doubled to 12 GW between 2020-2023, with Nigeria leading.
- Global gas turbine MRO market projected to hit USD 28 billion by 2028 at 5.5% CAGR.
- India's gas turbine imports fell 20% in 2023 as local production ramped up to 2 GW.
- Southeast Asia gas turbine market valued at USD 3.5 billion in 2023, growing 9% YoY.
- Worldwide gas turbine backlog stood at 250 GW in end-2023.
- Russia’s gas turbine exports increased 25% in 2023 to support Asian power projects.
- Global micro gas turbine market reached USD 0.8 billion in 2023, CAGR 10% forecast.
- OECD countries installed 20 GW gas turbines in 2023, 55% combined cycle.
- The digital gas turbine market segment grew 12% to USD 2.1 billion in 2023.
- Turkey added 4 GW gas turbine capacity in 2023, boosting efficiency to 60%.
- Global gas turbine fuel consumption was 1.2 trillion cubic meters of natural gas in 2023.
- Australia’s gas turbine market hit AUD 2.5 billion in 2023, driven by peaking plants.
- The H-class gas turbine orders reached 50 units globally in 2023.
- Worldwide gas turbine revenue from aftermarket services was 45% of total in 2023.
- Emerging markets accounted for 60% of new gas turbine capacity additions in 2023 totaling 35 GW.
Market Size and Growth Interpretation
While the world debates its energy future, the gas turbine industry—with Asia-Pacific's industrialization in its fuel tank, combined cycle plants as its efficiency engine, and a massive global backlog as its throttle—is proving that the bridge to a lower-carbon grid is currently paved with high-tech, fiery hot jets turning natural gas into a staggering amount of power and a $22.4 billion (and growing) reality.
Production and Capacity
- Global heavy-duty gas turbine production capacity exceeded 100 units per year in 2023 from top manufacturers.
- GE's 9HA gas turbine manufacturing facility in Greenville, SC, produced 25 units in 2023 with 50% capacity utilization.
- Siemens Energy's Charlotte factory assembled 40 SGT-8000H turbines in 2023, up 15% from 2022.
- Mitsubishi Heavy Industries shipped 35 JAC turbines from its Takasago plant in 2023.
- Ansaldo Energia increased Italian production to 18 GT36 units in 2023.
- China's Harbin Electric produced 20 domestic heavy-duty gas turbines in 2023.
- Baker Hughes' Florence plant manufactured 120 LM2500 aeroderivatives in 2023.
- Kawasaki Heavy Industries output 50 L30A micro turbines from Japan in 2023.
- Global installed gas turbine capacity surpassed 1,800 GW by end-2023.
- U.S. gas turbine manufacturing capacity utilization was 75% in 2023, producing 60 GW equivalent.
- Europe's gas turbine production fell 10% to 45 units in 2023 due to supply chain issues.
- Solar Turbines (Caterpillar) produced 300 industrial units in 2023 from its San Diego facility.
- India's BHEL manufactured 15 200 MW-class turbines in 2023.
- Russia's UEC produced 12 GTE-110 gas turbines domestically in 2023.
- Japan Steel Works forged 200 turbine rotors for gas turbines in 2023.
- Global aeroderivative gas turbine production hit 500 units in 2023, 60% for marine use.
- Korea's Doosan Enerbility output 22 turbines from Changwon plant in 2023.
- Vericor Power Systems manufactured 80 TF series aero-derivatives in 2023.
- Worldwide spare parts production for gas turbines exceeded 1 million components in 2023.
- GE's global supply chain delivered blades for 100 turbines in Q4 2023 alone.
- Siemens' blade manufacturing in Berlin produced 50,000 hot gas path blades in 2023.
- MHI's combustor production reached 300 units for J-series in 2023.
- Total global gas turbine rotor production was 1,500 units in 2023.
- China's Dongfang Turbine Co. produced 25 heavy-duty units in 2023.
- U.S. forging capacity for gas turbine disks was 120,000 tons in 2023.
- European ceramic matrix composites for turbines produced 10,000 parts in 2023.
- Global coating facilities applied thermal barrier coatings to 80% of new turbines in 2023.
- India's GTRE tested prototype production of 1 MW microturbines, 5 units in 2023.
- New gas turbine capacity commissioned globally was 40 GW in 2023.
Production and Capacity Interpretation
Despite global production numbers suggesting a thriving industry, the power generation landscape reveals a stark reliance on gas turbines, with over 100 heavy-duty units manufactured annually highlighting our continued, albeit efficient, addiction to fossil fuels while the renewable transition tries to catch its breath.
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