GITNUXREPORT 2026

Extrusion Industry Statistics

The global extrusion industry is experiencing strong growth across all materials and markets.

Rajesh Patel

Team Lead & Senior Researcher with over 15 years of experience in market research and data analytics.

First published: Feb 13, 2026

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Statistic 1

Construction sector consumes 35% of extruded aluminum globally in 2023.

Statistic 2

Packaging uses 28% of plastic extrusion output worldwide 2023.

Statistic 3

Automotive industry accounts for 22% of plastic profiles extrusion 2022.

Statistic 4

Building & construction sector 42% of PVC pipe extrusion demand 2023.

Statistic 5

Food & beverage extruded snacks 65% of snack extrusion market 2023.

Statistic 6

Medical devices utilize 18% of extruded tubing production 2022.

Statistic 7

Electrical sector consumes 15% of aluminum extrusion profiles 2023.

Statistic 8

Agriculture irrigation pipes from extrusion 12% of pipe market 2023.

Statistic 9

Furniture uses 9% of wood-plastic extrusion composites 2022.

Statistic 10

Consumer goods packaging films 55% of film extrusion 2023.

Statistic 11

Transportation sector 25% of rubber extrusion products 2023.

Statistic 12

HVAC systems account for 20% of plastic extrusion ducts 2022.

Statistic 13

Window frames use 30% of aluminum extrusion billets 2023.

Statistic 14

Bottles from extrusion blow molding 40% of rigid packaging 2023.

Statistic 15

Roofing sheets 14% of plastic sheet extrusion 2022.

Statistic 16

Electronics housings 8% of profile extrusion 2023.

Statistic 17

Marine applications 5% of extrusion coatings market 2023.

Statistic 18

Toys and leisure 7% of foam extrusion products 2022.

Statistic 19

Solar panel frames 11% emerging aluminum extrusion use 2023.

Statistic 20

Healthcare packaging 16% of multi-layer extrusion films 2023.

Statistic 21

Appliances sector 19% of sheet extrusion metal 2022.

Statistic 22

Fencing and decking 28% of WPC extrusion decking 2023.

Statistic 23

Cables and wires insulation 33% of rubber extrusion 2023.

Statistic 24

Greenhouse films 22% of agricultural film extrusion 2022.

Statistic 25

Radiator fins 17% of aluminum extrusion in automotive 2023.

Statistic 26

Stretch films for logistics 45% of blown film extrusion 2023.

Statistic 27

The global aluminum extrusion market size was valued at USD 112.6 billion in 2023 and is projected to grow at a CAGR of 5.8% from 2024 to 2030.

Statistic 28

Plastic extrusion machinery market reached USD 6.4 billion in 2022, expected to expand at 4.5% CAGR through 2030 due to rising demand for packaging.

Statistic 29

North American extrusion coatings market valued at USD 2.8 billion in 2023, with a forecasted CAGR of 4.2% to 2032.

Statistic 30

Global profile extrusion market size stood at USD 78.5 billion in 2021, projected to reach USD 112.3 billion by 2030 at 4.0% CAGR.

Statistic 31

Extrusion blow molding machine market was USD 7.2 billion in 2023, anticipated to grow to USD 10.5 billion by 2030 at 5.5% CAGR.

Statistic 32

U.S. plastic extrusion market revenue hit USD 25.4 billion in 2022, with 3.8% annual growth expected till 2028.

Statistic 33

European aluminum extrusion market valued at EUR 15.2 billion in 2023, growing at 4.7% CAGR driven by construction sector.

Statistic 34

Global pipe extrusion market size estimated at USD 18.9 billion in 2023, projected CAGR of 5.1% to 2031.

Statistic 35

Medical tubing extrusion market reached USD 1.2 billion in 2022, expected to grow at 6.3% CAGR to USD 2.1 billion by 2030.

Statistic 36

Asia-Pacific plastic extrusion market valued at USD 32.7 billion in 2023, with highest CAGR of 5.9% regionally.

Statistic 37

Global extruded snacks market size was USD 55.6 billion in 2023, forecasted to reach USD 82.4 billion by 2030 at 5.8% CAGR.

Statistic 38

Wood plastic composites extrusion market hit USD 6.8 billion in 2022, growing at 9.2% CAGR to 2030.

Statistic 39

Global film extrusion market valued at USD 42.3 billion in 2023, projected 4.1% CAGR through 2032.

Statistic 40

Automotive plastic extrusion market size reached USD 4.5 billion in 2023, expected 5.3% growth to 2030.

Statistic 41

Sheet extrusion market globally worth USD 28.1 billion in 2022, with 4.6% CAGR forecast to 2029.

Statistic 42

Global aluminum extrusion billets market valued at USD 22.4 billion in 2023, growing at 6.1% CAGR.

Statistic 43

PVC pipe extrusion market size was USD 45.2 billion in 2023, projected to USD 68.7 billion by 2032 at 4.7% CAGR.

Statistic 44

Global extrusion tooling market reached USD 1.8 billion in 2022, expected 5.0% CAGR to 2030.

Statistic 45

Biodegradable plastic extrusion market valued at USD 2.3 billion in 2023, with 14.2% CAGR forecast.

Statistic 46

Global rubber extrusion market size stood at USD 12.7 billion in 2023, growing 4.9% to 2031.

Statistic 47

In 2023, global plastic extrusion output reached 250 million metric tons annually.

Statistic 48

U.S. aluminum extrusion production volume was 4.2 million tons in 2022.

Statistic 49

China produced 45% of world's plastic extrusions, equating to 112.5 million tons in 2023.

Statistic 50

European Union extruded plastic profiles output hit 12.8 million tons in 2022.

Statistic 51

Global pipe and tube extrusion production volume reached 85 million tons in 2023.

Statistic 52

U.S. plastic film extrusion output was 8.5 million tons in 2022.

Statistic 53

India aluminum extrusion production grew to 1.1 million tons in FY2023.

Statistic 54

Global sheet extrusion production volume stood at 22 million tons in 2023.

Statistic 55

Brazil plastic extrusion capacity utilization averaged 78% in 2022, producing 7.2 million tons.

Statistic 56

Middle East aluminum extrusion output reached 950,000 tons in 2023.

Statistic 57

Global extruded polystyrene foam production was 15.4 million cubic meters in 2022.

Statistic 58

Canada plastic profile extrusion volume hit 2.1 million tons in 2023.

Statistic 59

South Korea pipe extrusion production reached 4.8 million tons annually in 2023.

Statistic 60

Global medical tubing extrusion output was 450,000 tons in 2022.

Statistic 61

Australia aluminum extrusion production volume 420,000 tons in 2023.

Statistic 62

Mexico plastic extrusion output grew to 9.3 million tons in 2022.

Statistic 63

Global wood-plastic composite extrusion production 5.2 million tons in 2023.

Statistic 64

Turkey profile extrusion volume reached 3.1 million tons in 2023.

Statistic 65

Southeast Asia film extrusion output totaled 18.7 million tons in 2022.

Statistic 66

Global extrusion blow molding production capacity 120 million units per year in 2023.

Statistic 67

Russia aluminum extrusion production 1.8 million tons in 2022.

Statistic 68

Japan plastic sheet extrusion volume 6.4 million tons in 2023.

Statistic 69

Global rubber extrusion production hit 11.2 million tons in 2023.

Statistic 70

Egypt pipe extrusion output 2.5 million tons annually in 2022.

Statistic 71

Vietnam profile extrusion production grew 15% to 1.9 million tons in 2023.

Statistic 72

Global snack extrusion production volume 28 million tons in 2023.

Statistic 73

Asia holds 52% of global extrusion capacity in 2023.

Statistic 74

North America aluminum extrusion market share 18% worldwide in 2022.

Statistic 75

Europe plastic extrusion production 25% of global total in 2023.

Statistic 76

China dominates pipe extrusion with 38% global share in 2023.

Statistic 77

Middle East grew extrusion output 8.2% YoY in 2022.

Statistic 78

Latin America profile extrusion market 7% global in 2023.

Statistic 79

India aluminum extrusion capacity 3.5 million tons per year 2023.

Statistic 80

Southeast Asia film extrusion share rose to 15% in 2022.

Statistic 81

U.S. holds 42% of North American extrusion machinery installs 2023.

Statistic 82

Germany leads EU with 22% of extrusion production in 2023.

Statistic 83

Brazil plastic extrusion output 6% South America total 2022.

Statistic 84

Japan sheet extrusion market 12% Asia-Pacific share 2023.

Statistic 85

South Africa aluminum extrusion 1.2% global in 2023.

Statistic 86

Russia plastic profile extrusion 4% Europe share 2022.

Statistic 87

Mexico grew 9.1% in extrusion production 2023.

Statistic 88

Australia wood-plastic extrusion 2% Oceania total 2023.

Statistic 89

Turkey pipe extrusion capacity 2.8 million tons 2023.

Statistic 90

Vietnam film extrusion investments up 25% in 2022.

Statistic 91

Canada medical tubing extrusion 35% NA share 2023.

Statistic 92

Saudi Arabia aluminum extrusion output doubled to 800k tons 2023.

Statistic 93

South Korea rubber extrusion 8% Asia share 2022.

Statistic 94

Egypt plastic extrusion growth 7.5% YoY 2023.

Statistic 95

Indonesia snack extrusion production 10% SEA total 2023.

Statistic 96

UAE extrusion coatings market 15% ME share 2022.

Statistic 97

Argentina profile extrusion 40% LA market 2023.

Statistic 98

Thailand pipe extrusion capacity 1.5 million tons 2023.

Statistic 99

In 2023, 65% of extrusion lines adopted single-screw technology for plastics.

Statistic 100

Twin-screw extruders accounted for 28% of global installations in aluminum extrusion by 2022.

Statistic 101

Adoption of Industry 4.0 in extrusion reached 42% in Europe by 2023.

Statistic 102

Nano-composite materials in extrusion increased output efficiency by 22% in trials 2023.

Statistic 103

3D-printed extrusion dies reduced tooling costs by 35% in 2022 pilots.

Statistic 104

AI predictive maintenance in extruders cut downtime by 18% globally in 2023.

Statistic 105

Barrier screw designs improved melt homogeneity by 15% in plastic extrusion 2023.

Statistic 106

CO2 laser inline gauging adopted in 55% of new film extrusion lines 2023.

Statistic 107

Recycling integration in extruders reached 37% capacity utilization in 2022.

Statistic 108

High-speed extrusion lines for pipes exceeded 20 m/min in 12% of plants 2023.

Statistic 109

Ultrasonic welding post-extrusion boosted joint strength by 25% in 2023.

Statistic 110

Variable frequency drives in extruders saved 12% energy in Asia 2022.

Statistic 111

Multi-layer co-extrusion capabilities hit 11 layers in commercial use 2023.

Statistic 112

Digital twins simulated 95% accuracy in extrusion processes by 2023.

Statistic 113

Plasma treatment for extrusion surfaces improved adhesion by 30% in 2022.

Statistic 114

Gearless direct drives in extruders reduced wear by 40% in 2023 tests.

Statistic 115

Inline rheometer adoption grew 50% in profile extrusion 2023.

Statistic 116

Bi-oriented film extrusion speeds reached 450 m/min commercially 2023.

Statistic 117

Servo-controlled calendering in sheet extrusion precise to 0.01mm in 2022.

Statistic 118

Foam extrusion with chemical blowing agents achieved 50x expansion ratio 2023.

Statistic 119

Robotics for downstream extrusion handling in 68% of new lines 2023.

Statistic 120

UV stabilization additives extended extruded product life by 25 years 2023.

Statistic 121

Electromagnetic heating in extruders cut energy use by 20% in 2022.

Statistic 122

Vision systems detected defects at 99.8% accuracy in film extrusion 2023.

Statistic 123

Continuous mixing extruders processed 30% more recycled content 2023.

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From shaping soda bottles to building skyscrapers, the massive and multifaceted extrusion industry—a global powerhouse worth hundreds of billions and producing millions of tons annually—is quietly forming the backbone of modern life.

Key Takeaways

The global aluminum extrusion market size was valued at USD 112.6 billion in 2023 and is projected to grow at a CAGR of 5.8% from 2024 to 2030.
Plastic extrusion machinery market reached USD 6.4 billion in 2022, expected to expand at 4.5% CAGR through 2030 due to rising demand for packaging.
North American extrusion coatings market valued at USD 2.8 billion in 2023, with a forecasted CAGR of 4.2% to 2032.
In 2023, global plastic extrusion output reached 250 million metric tons annually.
U.S. aluminum extrusion production volume was 4.2 million tons in 2022.
China produced 45% of world's plastic extrusions, equating to 112.5 million tons in 2023.
In 2023, 65% of extrusion lines adopted single-screw technology for plastics.
Twin-screw extruders accounted for 28% of global installations in aluminum extrusion by 2022.
Adoption of Industry 4.0 in extrusion reached 42% in Europe by 2023.
Asia holds 52% of global extrusion capacity in 2023.
North America aluminum extrusion market share 18% worldwide in 2022.
Europe plastic extrusion production 25% of global total in 2023.
Construction sector consumes 35% of extruded aluminum globally in 2023.
Packaging uses 28% of plastic extrusion output worldwide 2023.
Automotive industry accounts for 22% of plastic profiles extrusion 2022.

The global extrusion industry is experiencing strong growth across all materials and markets.

End-User Applications

Construction sector consumes 35% of extruded aluminum globally in 2023.
Packaging uses 28% of plastic extrusion output worldwide 2023.
Automotive industry accounts for 22% of plastic profiles extrusion 2022.
Building & construction sector 42% of PVC pipe extrusion demand 2023.
Food & beverage extruded snacks 65% of snack extrusion market 2023.
Medical devices utilize 18% of extruded tubing production 2022.
Electrical sector consumes 15% of aluminum extrusion profiles 2023.
Agriculture irrigation pipes from extrusion 12% of pipe market 2023.
Furniture uses 9% of wood-plastic extrusion composites 2022.
Consumer goods packaging films 55% of film extrusion 2023.
Transportation sector 25% of rubber extrusion products 2023.
HVAC systems account for 20% of plastic extrusion ducts 2022.
Window frames use 30% of aluminum extrusion billets 2023.
Bottles from extrusion blow molding 40% of rigid packaging 2023.
Roofing sheets 14% of plastic sheet extrusion 2022.
Electronics housings 8% of profile extrusion 2023.
Marine applications 5% of extrusion coatings market 2023.
Toys and leisure 7% of foam extrusion products 2022.
Solar panel frames 11% emerging aluminum extrusion use 2023.
Healthcare packaging 16% of multi-layer extrusion films 2023.
Appliances sector 19% of sheet extrusion metal 2022.
Fencing and decking 28% of WPC extrusion decking 2023.
Cables and wires insulation 33% of rubber extrusion 2023.
Greenhouse films 22% of agricultural film extrusion 2022.
Radiator fins 17% of aluminum extrusion in automotive 2023.
Stretch films for logistics 45% of blown film extrusion 2023.

End-User Applications Interpretation

A peek at global extrusion statistics reveals humanity's pragmatic art of shaping the world, from snacks and solar panels to pipes and packaging, each precisely quantified sliver representing our built environment's voracious appetite for customized forms.

Market Analysis

The global aluminum extrusion market size was valued at USD 112.6 billion in 2023 and is projected to grow at a CAGR of 5.8% from 2024 to 2030.
Plastic extrusion machinery market reached USD 6.4 billion in 2022, expected to expand at 4.5% CAGR through 2030 due to rising demand for packaging.
North American extrusion coatings market valued at USD 2.8 billion in 2023, with a forecasted CAGR of 4.2% to 2032.
Global profile extrusion market size stood at USD 78.5 billion in 2021, projected to reach USD 112.3 billion by 2030 at 4.0% CAGR.
Extrusion blow molding machine market was USD 7.2 billion in 2023, anticipated to grow to USD 10.5 billion by 2030 at 5.5% CAGR.
U.S. plastic extrusion market revenue hit USD 25.4 billion in 2022, with 3.8% annual growth expected till 2028.
European aluminum extrusion market valued at EUR 15.2 billion in 2023, growing at 4.7% CAGR driven by construction sector.
Global pipe extrusion market size estimated at USD 18.9 billion in 2023, projected CAGR of 5.1% to 2031.
Medical tubing extrusion market reached USD 1.2 billion in 2022, expected to grow at 6.3% CAGR to USD 2.1 billion by 2030.
Asia-Pacific plastic extrusion market valued at USD 32.7 billion in 2023, with highest CAGR of 5.9% regionally.
Global extruded snacks market size was USD 55.6 billion in 2023, forecasted to reach USD 82.4 billion by 2030 at 5.8% CAGR.
Wood plastic composites extrusion market hit USD 6.8 billion in 2022, growing at 9.2% CAGR to 2030.
Global film extrusion market valued at USD 42.3 billion in 2023, projected 4.1% CAGR through 2032.
Automotive plastic extrusion market size reached USD 4.5 billion in 2023, expected 5.3% growth to 2030.
Sheet extrusion market globally worth USD 28.1 billion in 2022, with 4.6% CAGR forecast to 2029.
Global aluminum extrusion billets market valued at USD 22.4 billion in 2023, growing at 6.1% CAGR.
PVC pipe extrusion market size was USD 45.2 billion in 2023, projected to USD 68.7 billion by 2032 at 4.7% CAGR.
Global extrusion tooling market reached USD 1.8 billion in 2022, expected 5.0% CAGR to 2030.
Biodegradable plastic extrusion market valued at USD 2.3 billion in 2023, with 14.2% CAGR forecast.
Global rubber extrusion market size stood at USD 12.7 billion in 2023, growing 4.9% to 2031.

Market Analysis Interpretation

The entire world is steadily being squeezed into more profitable shapes, from the humble snack to the skyscraper's skeleton, proving that the future is quite literally being extruded.

Production Statistics

In 2023, global plastic extrusion output reached 250 million metric tons annually.
U.S. aluminum extrusion production volume was 4.2 million tons in 2022.
China produced 45% of world's plastic extrusions, equating to 112.5 million tons in 2023.
European Union extruded plastic profiles output hit 12.8 million tons in 2022.
Global pipe and tube extrusion production volume reached 85 million tons in 2023.
U.S. plastic film extrusion output was 8.5 million tons in 2022.
India aluminum extrusion production grew to 1.1 million tons in FY2023.
Global sheet extrusion production volume stood at 22 million tons in 2023.
Brazil plastic extrusion capacity utilization averaged 78% in 2022, producing 7.2 million tons.
Middle East aluminum extrusion output reached 950,000 tons in 2023.
Global extruded polystyrene foam production was 15.4 million cubic meters in 2022.
Canada plastic profile extrusion volume hit 2.1 million tons in 2023.
South Korea pipe extrusion production reached 4.8 million tons annually in 2023.
Global medical tubing extrusion output was 450,000 tons in 2022.
Australia aluminum extrusion production volume 420,000 tons in 2023.
Mexico plastic extrusion output grew to 9.3 million tons in 2022.
Global wood-plastic composite extrusion production 5.2 million tons in 2023.
Turkey profile extrusion volume reached 3.1 million tons in 2023.
Southeast Asia film extrusion output totaled 18.7 million tons in 2022.
Global extrusion blow molding production capacity 120 million units per year in 2023.
Russia aluminum extrusion production 1.8 million tons in 2022.
Japan plastic sheet extrusion volume 6.4 million tons in 2023.
Global rubber extrusion production hit 11.2 million tons in 2023.
Egypt pipe extrusion output 2.5 million tons annually in 2022.
Vietnam profile extrusion production grew 15% to 1.9 million tons in 2023.
Global snack extrusion production volume 28 million tons in 2023.

Production Statistics Interpretation

The numbers confirm we are industriously and relentlessly wrapping the planet in a custom-fitted shell of extruded material, one meticulously measured ton at a time.

Regional Insights

Asia holds 52% of global extrusion capacity in 2023.
North America aluminum extrusion market share 18% worldwide in 2022.
Europe plastic extrusion production 25% of global total in 2023.
China dominates pipe extrusion with 38% global share in 2023.
Middle East grew extrusion output 8.2% YoY in 2022.
Latin America profile extrusion market 7% global in 2023.
India aluminum extrusion capacity 3.5 million tons per year 2023.
Southeast Asia film extrusion share rose to 15% in 2022.
U.S. holds 42% of North American extrusion machinery installs 2023.
Germany leads EU with 22% of extrusion production in 2023.
Brazil plastic extrusion output 6% South America total 2022.
Japan sheet extrusion market 12% Asia-Pacific share 2023.
South Africa aluminum extrusion 1.2% global in 2023.
Russia plastic profile extrusion 4% Europe share 2022.
Mexico grew 9.1% in extrusion production 2023.
Australia wood-plastic extrusion 2% Oceania total 2023.
Turkey pipe extrusion capacity 2.8 million tons 2023.
Vietnam film extrusion investments up 25% in 2022.
Canada medical tubing extrusion 35% NA share 2023.
Saudi Arabia aluminum extrusion output doubled to 800k tons 2023.
South Korea rubber extrusion 8% Asia share 2022.
Egypt plastic extrusion growth 7.5% YoY 2023.
Indonesia snack extrusion production 10% SEA total 2023.
UAE extrusion coatings market 15% ME share 2022.
Argentina profile extrusion 40% LA market 2023.
Thailand pipe extrusion capacity 1.5 million tons 2023.

Regional Insights Interpretation

Asia may hold over half the world's extrusion might, but from Germany's precision to Saudi Arabia's soaring output, and Canada's niche in medical tubing to Vietnam's aggressive investments, the global stage reveals a fascinating and fiercely competitive play where every region, from the dominant to the emerging, is carving out its own specialized corner of this industrious empire.

Technological Advancements

In 2023, 65% of extrusion lines adopted single-screw technology for plastics.
Twin-screw extruders accounted for 28% of global installations in aluminum extrusion by 2022.
Adoption of Industry 4.0 in extrusion reached 42% in Europe by 2023.
Nano-composite materials in extrusion increased output efficiency by 22% in trials 2023.
3D-printed extrusion dies reduced tooling costs by 35% in 2022 pilots.
AI predictive maintenance in extruders cut downtime by 18% globally in 2023.
Barrier screw designs improved melt homogeneity by 15% in plastic extrusion 2023.
CO2 laser inline gauging adopted in 55% of new film extrusion lines 2023.
Recycling integration in extruders reached 37% capacity utilization in 2022.
High-speed extrusion lines for pipes exceeded 20 m/min in 12% of plants 2023.
Ultrasonic welding post-extrusion boosted joint strength by 25% in 2023.
Variable frequency drives in extruders saved 12% energy in Asia 2022.
Multi-layer co-extrusion capabilities hit 11 layers in commercial use 2023.
Digital twins simulated 95% accuracy in extrusion processes by 2023.
Plasma treatment for extrusion surfaces improved adhesion by 30% in 2022.
Gearless direct drives in extruders reduced wear by 40% in 2023 tests.
Inline rheometer adoption grew 50% in profile extrusion 2023.
Bi-oriented film extrusion speeds reached 450 m/min commercially 2023.
Servo-controlled calendering in sheet extrusion precise to 0.01mm in 2022.
Foam extrusion with chemical blowing agents achieved 50x expansion ratio 2023.
Robotics for downstream extrusion handling in 68% of new lines 2023.
UV stabilization additives extended extruded product life by 25 years 2023.
Electromagnetic heating in extruders cut energy use by 20% in 2022.
Vision systems detected defects at 99.8% accuracy in film extrusion 2023.
Continuous mixing extruders processed 30% more recycled content 2023.

Technological Advancements Interpretation

The industry is clearly being reshaped by a blend of stubborn practicality—where trusty single-screws still dominate plastics—and a bold, digitally-enhanced ambition, where AI, digital twins, and robots are quietly orchestrating a revolution in efficiency, sustainability, and precision from the raw material to the finished product.

Sources & References

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