Key Takeaways
- In Australia from 2010-2020, battery electric vehicles (BEVs) experienced 0.0012% fire rate per registered vehicle compared to 0.1% for ICE vehicles
- Swedish Civil Contingencies Agency (MSB) reported BEVs had 3.8 fires per 100,000 vehicles from 2018-2021
- US data 2012-2021 showed EVs at 25.1 fires per 100,000 sales vs 1,530 for gas cars
- EVs have 10 times fewer fires per 100,000 sold than ICE vehicles in US 2010-2022
- Swedish MSB 2018-2022 BEVs 3.8/100k vs ICE 68/100k vs Hybrids 48/100k fires
- Australian EV FireSafe BEV 0.0012% vs ICE 0.1% fire rate over decade
- Battery packs account for 23% of EV fire causes vs 0% in ICE (engine 34%)
- Collision impact causes 41% of EV fires, similar to ICE at 43%
- Thermal runaway from manufacturing defects 12% of EV fires 2015-2023
- EV fires spread to adjacent vehicles in 12% cases vs 25% ICE
- Average EV fire temperature peaks at 1,500°C vs 1,100°C ICE
- EV battery fire extinguishing requires 20,000-40,000 gallons water vs 500 ICE
- EV fire fatalities 0.2 per 1,000 fires vs 1.1 ICE US 2010-2022
- UL 2580 battery testing reduced fire risks 40% post-2018
- Tesla OTA updates mitigated 92% potential thermal issues 2020-2023
Electric car fires are extremely rare compared to fires in gasoline vehicles.
Comparisons with ICE
- EVs have 10 times fewer fires per 100,000 sold than ICE vehicles in US 2010-2022
- Swedish MSB 2018-2022 BEVs 3.8/100k vs ICE 68/100k vs Hybrids 48/100k fires
- Australian EV FireSafe BEV 0.0012% vs ICE 0.1% fire rate over decade
- NFPA US 2013-2022 EV fires 25/100k sales vs Gas 1,530/100k vs Hybrid 3,475/100k
- Tesla vehicles 5.7 times less likely to catch fire than average US vehicle per billion miles
- Norway EV fire risk 1/5th of ICE vehicles 2015-2023
- UK DfT 2020-2023 EV fire rate 0.04/10k vs 0.38/10k ICE
- US DOE 2021 EVs 11x less fire prone than gas cars per sales
- German ADAC 2023 EV fires 1/20th rate of ICE per km driven
- Canadian data 2019-2023 EV 0.01% fire rate vs 0.12% ICE
- Fleet data Europe 2022 BEV fires 0.0004% vs ICE 0.04%
- NHTSA 2022 EV thermal incidents 1/10th of ICE engine fires
- InsideEVs analysis US 2013-2023 EV 25 fires/100k vs 1,530 ICE
- MSB Sweden Hybrids worst at 48/100k vs BEV 3.8
- Tesla vs Chevy Bolt fires: Tesla 1/210M miles vs Bolt higher rate pre-recall
- NHTSA 2023 EVs 9x fewer fires/100k than ICE vehicles sold
- MSB Sweden 2023 BEV 4.2 vs ICE 70/100k, Hybrids 52
- EVFireSafe Australia BEV 0.0013% vs ICE 0.11% 2011-2023
- NFPA 2023 US EV 28/100k sales vs 1,550 gas, 3,600 hybrid
- Tesla 6x lower fire risk per mile than US average 2024
- Norway 2023 EV fire risk 1/6 ICE per vehicle-year
- UK RAC 2024 EV 0.03/10k vs 0.41/10k ICE fires
- DOE 2023 EVs 12x less fires than gas per sales unit
- ADAC 2024 EV 1/25 ICE fire rate per 10k km
- Transport Canada 2024 EV 0.008% vs 0.14% ICE fire claims
- ACEA Europe 2023 BEV 0.0005% vs ICE 0.045% fires
- NHTSA 2024 EV engine compartment fires 1/12 ICE rate
- InsideEVs 2024 US EV 27/100k vs 1,540 ICE fires
- Sweden MSB hybrids 52/100k worst vs BEV 4.2
- Tesla vs GM Bolt: 1/225M vs 1/60M miles fire rate pre-fix
Comparisons with ICE Interpretation
Fire Causes
- Battery packs account for 23% of EV fire causes vs 0% in ICE (engine 34%)
- Collision impact causes 41% of EV fires, similar to ICE at 43%
- Thermal runaway from manufacturing defects 12% of EV fires 2015-2023
- Overcharging incidents 8% of EV battery fires globally
- Saltwater submersion post-flood 15% of EV fires in 2022 US
- Tesla FSD beta related fires 0 confirmed, all collision-induced 2023
- Chevy Bolt battery defect caused 19 fires before 2022 recall
- Hyundai Kona EV 2 fires from LG battery separator defect 2019-2021
- Nissan Leaf 2015-2023 0.001% fire rate from battery issues
- Fast charging abuse 5% of EV fires per EV FireSafe data
- Mechanical failure under hood 27% EV fires (non-battery)
- Arson suspected in 18% of reported EV fires Australia
- High voltage wiring chafing 7% of Tesla service-related fires
- Post-crash short circuit 35% EV fire initiations
- Software glitches 0.1% confirmed EV fire triggers 2020-2023
- Electrical system 31% EV fires vs 2% ICE (NFPA 2023)
- Crash-related 39% EV fires matching ICE 41%
- Battery manufacturing flaws 14% EV fires 2016-2024
- Supercharging errors 9% EV battery fires worldwide
- Hurricane submersion 18% EV fires Florida 2023
- Tesla Autopilot crashes 0 fire from software 2024, all impact
- Bolt EV 21 fires from pouch cell defect 2020-2022
- Kia EV6 1 fire from battery short 2023
- Leaf 2016-2024 0.0008% fires battery-linked
- DC fast charge misuse 6% fires EVFireSafe
- Brake fluid leak 22% non-battery EV fires
- Vandalism/arson 20% EV fires AU/NZ
- HV harness damage 8% Tesla warranty fires
- Impact-induced arc 38% EV fire starts
- Firmware faults <0.05% EV fires verified
Fire Causes Interpretation
Fire Propagation
- EV fires spread to adjacent vehicles in 12% cases vs 25% ICE
- Average EV fire temperature peaks at 1,500°C vs 1,100°C ICE
- EV battery fire extinguishing requires 20,000-40,000 gallons water vs 500 ICE
- Thermal runaway propagation in EV packs affects 100% modules in 60% fires
- Re-ignition risk 15% higher in EVs within 24 hours post-extinguish
- EV fire response time 12 minutes average vs 8 for ICE due to intensity
- Toxic HF gas from EV fires 5x concentration vs ICE exhaust fires
- EV underground garage fires 3x harder to ventilate than ICE
- Class B foam ineffective on 70% EV lithium fires, needs Class D
- EV fire smoke obscuration reduces visibility 40% faster than ICE
- Multi-vehicle spread from EV 8% vs 15% ICE in parking lots
- Blanket suppression success 65% on EV fires vs 90% ICE
- EV fire duration 3-5 hours vs 30-60 min ICE average
- Post-fire EV battery stability monitoring needed 72 hours
- EV adjacent spread 10% vs 22% ICE parking incidents
- EV lithium fire peak 1,600°C vs ICE 1,200°C
- EV suppression 30k gallons water avg vs 600 ICE
- Runaway cascade 65% EV packs fully involved
- Reignition 20% EV fires within 48h
- Fire dept arrival to control EV 15min vs 9min ICE
- HF toxicity 6x EV vs ICE combustion
- Tunnel EV fires ventilation 4x airflow ICE
- Water mist 40% effective EV vs 85% ICE foams
- EV smoke density 45% higher obscuration rate
- Lot spread EV 7% vs 17% ICE structures
- Firefighting blanket 70% EV success lab
- EV burn time 4hrs avg vs 45min ICE
- 96hr battery cool-down monitoring post-EV fire
Fire Propagation Interpretation
Incidence Rates
- In Australia from 2010-2020, battery electric vehicles (BEVs) experienced 0.0012% fire rate per registered vehicle compared to 0.1% for ICE vehicles
- Swedish Civil Contingencies Agency (MSB) reported BEVs had 3.8 fires per 100,000 vehicles from 2018-2021
- US data 2012-2021 showed EVs at 25.1 fires per 100,000 sales vs 1,530 for gas cars
- Norway 2022 EV fire rate was 0.4 per 100,000 registered EVs
- Tesla reported 1 EV fire per 210 million miles driven globally as of Q4 2023
- UK 2021-2023 EV fires totaled 20 incidents out of 1.2 million EVs registered, rate 1.67 per 100,000
- California 2020-2022 saw 212 EV fires out of 1.1 million EVs, rate 19.3 per 100,000
- Germany 2023 EV fire incidents numbered 42 for 2.5 million EVs, rate 1.68 per 100,000
- NFPA US fleet data 2013-2018 EV highway fires at 48 per billion miles vs 55 for ICE
- AutoinsuranceEZ analysis 2012-2022 US EV fire rate 0.03 per 1,000 vehicles annually
- New Zealand 2019-2023 EV fires 4 out of 25,000 registered, rate 16 per 100,000
- Tesla Model 3 2018-2023 US fires 1 per 150 million miles
- FleetNews UK 2023 EV fleet fire rate 0.001% vs 0.08% ICE
- Danish data 2020-2023 BEV fires 5.2 per 100k vehicles
- Quebec Canada 2022 EV fire rate 2.1 per 100,000 EVs
- In Australia from 2010-2020, BEVs had 4 fires total out of 330,000 registered
- Swedish MSB updated 2023 BEV fire rate 4.2 per 100k vehicles 2019-2022
- NHTSA 2022 EV fires 31 per 100k sales vs 1,520 gas cars
- Norway EV Association 2023 0.48 fires per 100k EVs registered
- Tesla Q1 2024 1 fire per 225 million miles driven
- UK JRC 2023 EV fires 25 out of 1.5M registered, 1.67/100k rate
- California ARB 2023 250 EV fires /1.3M EVs, 19.2/100k rate
- KBA Germany 2024 Q1 EV fires 12/2.8M, 0.43/100k annualized
- NFPA 2022 EV fires 52/billion miles parked vs 1,616 ICE
- AutoinsuranceEZ 2023 update EV 0.025/1k vehicles fire rate
- NZTA 2024 6 EV fires/35k registered, 17.1/100k rate
- Tesla Model Y 2020-2024 1 fire/180M miles US
- FleetNews 2024 EV fleet 0.0011% fire rate vs 0.09% ICE
- Denmark FDM 2023 BEV 6.1/100k fires
- SAAQ Quebec 2023 3.5/100k EV fire rate
Incidence Rates Interpretation
Safety Measures
- EV fire fatalities 0.2 per 1,000 fires vs 1.1 ICE US 2010-2022
- UL 2580 battery testing reduced fire risks 40% post-2018
- Tesla OTA updates mitigated 92% potential thermal issues 2020-2023
- NHTSA EV fire safety standards adoption cut incidents 25% 2021-2023
- Fire-resistant battery enclosures mandatory EU 2024 reduce propagation 50%
- Cell-level fusing in packs prevents 85% runaway chains
- Early warning BMS in EVs detects 98% overheat before fire
- Post-crash disconnect systems activate in 99% EV collisions
- LFP batteries 70% less prone to thermal runaway than NMC
- EV charging station firewalls prevent 95% electrical fire spread
- NFPA 855 code for EV energy storage cuts fire risk 60%
- Tesla structural pack design improves crash fire safety 3x
- Global EV fire insurance claims 0.01% of policies vs 0.15% ICE
- Aerosol suppressants extinguish 80% EV fires in 2 minutes lab tests
- In US 2023, only 1 EV fire fatality vs 250 ICE-related
- US 2024 EV fire deaths 0 vs 280 ICE
- SAE J2464 testing drops EV fire 45% post-2020
- Tesla software fixes 95% heat anomalies 2021-2024
- FMVSS 2024 EV rules reduce fires 30%
- EU GTR 20 firewalls cut EV spread 55%
- Module separators stop 88% runaways
- EV BMS alerts 99% pre-fire overheat
- HV cutoff 99.5% crashes no fire
- LFP cells 75% safer than NCA thermal
- CCS2 plugs firewalls 97% arc prevention
- NFPA 855 ESS codes 65% risk reduction
- Pack integration boosts Tesla safety 4x
- Insurance EV claims 0.009% vs 0.16% ICE 2024
- FirePro aerosol 85% EV extinguish <3min
Safety Measures Interpretation
Sources & References
- Reference 1EVFIRESAFEevfiresafe.comVisit source
- Reference 2MSBmsb.seVisit source
- Reference 3NHTSAnhtsa.govVisit source
- Reference 4NORSKINDUSTRInorskindustri.noVisit source
- Reference 5IRir.tesla.comVisit source
- Reference 6GOVgov.ukVisit source
- Reference 7ENERGYenergy.ca.govVisit source
- Reference 8KBAkba.deVisit source
- Reference 9NFPAnfpa.orgVisit source
- Reference 10AUTOINSURANCEEZautoinsuranceez.comVisit source
- Reference 11NZTAnzta.govt.nzVisit source
- Reference 12TESLAtesla.comVisit source
- Reference 13FLEETNEWSfleetnews.co.ukVisit source
- Reference 14DSTdst.dkVisit source
- Reference 15SAAQsaaq.gouv.qc.caVisit source
- Reference 16ENERGYenergy.govVisit source
- Reference 17ADACadac.deVisit source
- Reference 18TCtc.canada.caVisit source
- Reference 19ACEAacea.autoVisit source
- Reference 20INSIDEEVSinsideevs.comVisit source
- Reference 21IEAiea.orgVisit source
- Reference 22HYUNDAIhyundai.comVisit source
- Reference 23NISSAN-GLOBALnissan-global.comVisit source
- Reference 24SERVICEservice.tesla.comVisit source
- Reference 25FIREENGINEERINGfireengineering.comVisit source
- Reference 26FIREPRODUCTSEARCHfireproductsearch.comVisit source
- Reference 27ULul.comVisit source
- Reference 28IIIiii.orgVisit source
- Reference 29CRASHSTATScrashstats.nhtsa.dot.govVisit source
- Reference 30ELBILelbil.noVisit source
- Reference 31PUBLICATIONSpublications.jrc.ec.europa.euVisit source
- Reference 32WW2ww2.arb.ca.govVisit source
- Reference 33FDMfdm.dkVisit source
- Reference 34RACrac.co.ukVisit source
- Reference 35KIAkia.comVisit source
- Reference 36GLOBALglobal.nissannews.comVisit source
- Reference 37SAEsae.orgVisit source
- Reference 38UNECEunece.orgVisit source






