Quick Overview
- 1#1: Tekla Structures - Industry-leading BIM software for detailed 3D modeling, fabrication management, and construction of steel structures.
- 2#2: Advance Steel - Powerful 3D modeling and detailing software for steel fabrication integrated seamlessly with AutoCAD.
- 3#3: SDS/2 - Fully automated 3D steel detailing software that generates fabrication-ready drawings and CNC data.
- 4#4: Tekla PowerFab - Cloud-based fabrication management software for project tracking, production control, and material management.
- 5#5: StruMIS - Comprehensive ERP system tailored for steel fabrication shops, handling estimating, nesting, and production.
- 6#6: FabSuite - Production management software that streamlines steel fabrication workflows from estimating to shipping.
- 7#7: Fabtrol MRP - Integrated quoting, estimating, nesting, and production control software for metal fabricators.
- 8#8: ExxtenD - CAD/CAM solution for steel detailing, automated drawing production, and CNC nesting.
- 9#9: ProSteel - 3D steel design and detailing software embedded in Bentley's MicroStation for fabrication outputs.
- 10#10: SigmaNEST - Advanced true-shape nesting software optimizing material utilization for steel plate cutting.
These tools were rigorously evaluated based on feature depth, industry-quality performance, user-friendliness, and holistic value, ensuring alignment with the complex demands of modern steel fabrication operations.
Comparison Table
This comparison table breaks down key steel fabrication software tools—including Tekla Structures, Advance Steel, SDS/2, Tekla PowerFab, and StruMIS—to help you assess their unique strengths. Explore how each solution handles design, detailing, and production workflows, and learn which aligns with your project requirements, from precision detailing to streamlined fabrication.
| # | Tool | Category | Overall | Features | Ease of Use | Value |
|---|---|---|---|---|---|---|
| 1 | Tekla Structures Industry-leading BIM software for detailed 3D modeling, fabrication management, and construction of steel structures. | enterprise | 9.4/10 | 9.8/10 | 7.2/10 | 8.7/10 |
| 2 | Advance Steel Powerful 3D modeling and detailing software for steel fabrication integrated seamlessly with AutoCAD. | enterprise | 9.2/10 | 9.6/10 | 7.8/10 | 8.4/10 |
| 3 | SDS/2 Fully automated 3D steel detailing software that generates fabrication-ready drawings and CNC data. | specialized | 9.1/10 | 9.6/10 | 7.8/10 | 8.5/10 |
| 4 | Tekla PowerFab Cloud-based fabrication management software for project tracking, production control, and material management. | enterprise | 8.7/10 | 9.2/10 | 7.8/10 | 8.3/10 |
| 5 | StruMIS Comprehensive ERP system tailored for steel fabrication shops, handling estimating, nesting, and production. | enterprise | 8.6/10 | 9.1/10 | 7.9/10 | 8.4/10 |
| 6 | FabSuite Production management software that streamlines steel fabrication workflows from estimating to shipping. | enterprise | 8.7/10 | 9.2/10 | 7.8/10 | 8.3/10 |
| 7 | Fabtrol MRP Integrated quoting, estimating, nesting, and production control software for metal fabricators. | enterprise | 8.1/10 | 9.2/10 | 6.4/10 | 7.6/10 |
| 8 | ExxtenD CAD/CAM solution for steel detailing, automated drawing production, and CNC nesting. | specialized | 7.9/10 | 8.5/10 | 7.2/10 | 7.5/10 |
| 9 | ProSteel 3D steel design and detailing software embedded in Bentley's MicroStation for fabrication outputs. | enterprise | 8.4/10 | 9.2/10 | 7.5/10 | 8.0/10 |
| 10 | SigmaNEST Advanced true-shape nesting software optimizing material utilization for steel plate cutting. | specialized | 8.2/10 | 9.1/10 | 7.4/10 | 7.9/10 |
Industry-leading BIM software for detailed 3D modeling, fabrication management, and construction of steel structures.
Powerful 3D modeling and detailing software for steel fabrication integrated seamlessly with AutoCAD.
Fully automated 3D steel detailing software that generates fabrication-ready drawings and CNC data.
Cloud-based fabrication management software for project tracking, production control, and material management.
Comprehensive ERP system tailored for steel fabrication shops, handling estimating, nesting, and production.
Production management software that streamlines steel fabrication workflows from estimating to shipping.
Integrated quoting, estimating, nesting, and production control software for metal fabricators.
CAD/CAM solution for steel detailing, automated drawing production, and CNC nesting.
3D steel design and detailing software embedded in Bentley's MicroStation for fabrication outputs.
Advanced true-shape nesting software optimizing material utilization for steel plate cutting.
Tekla Structures
enterpriseIndustry-leading BIM software for detailed 3D modeling, fabrication management, and construction of steel structures.
Model-based fabrication outputs that generate production-ready CNC files and drawings with zero manual rework
Tekla Structures is a premier BIM software solution from Trimble, specializing in 3D modeling, detailing, and fabrication management for steel and concrete structures. It excels in creating clash-free models, automating the generation of fabrication drawings, CNC machine files, and erection plans directly from the model. Widely used in steel fabrication shops worldwide, it supports end-to-end workflows from design to on-site assembly, ensuring precision and efficiency for complex projects like bridges, skyscrapers, and industrial facilities.
Pros
- Unmatched accuracy in 3D modeling and automated detailing for steel connections
- Direct integration with CNC fabrication machines via NC file output
- Comprehensive clash detection and constructability checks reducing errors on-site
Cons
- Steep learning curve requiring significant training time
- High system resource demands and hardware requirements
- Premium pricing that may be prohibitive for small firms
Best For
Large steel fabrication companies handling complex, large-scale structural projects that demand precision and automation.
Pricing
Subscription-based with custom quotes; typically $18,000–$30,000 annually per license, including maintenance and cloud options.
Advance Steel
enterprisePowerful 3D modeling and detailing software for steel fabrication integrated seamlessly with AutoCAD.
Intelligent Connection Vault with thousands of fully parametric, customizable steel connections for automated design.
Advance Steel, developed by Autodesk, is a powerful 3D modeling software specifically designed for steel detailing and fabrication, built on the AutoCAD platform. It allows users to create intelligent 3D models of steel structures, automate the generation of fabrication drawings, bills of materials (BOMs), and NC files for direct use in manufacturing. The software supports BIM workflows, seamless integration with Revit, and compliance with international standards, making it a go-to solution for complex steel projects.
Pros
- Vast library of parametric connections and macros for rapid modeling
- Automated production of shop drawings, BOMs, and CNC files
- Deep integration with AutoCAD, Revit, and other Autodesk tools
Cons
- Steep learning curve, especially for non-AutoCAD users
- High subscription costs and resource-intensive performance on large models
- Limited customization options without programming knowledge
Best For
Steel detailers and fabricators in medium to large firms handling complex structural projects that require BIM integration and precise fabrication outputs.
Pricing
Subscription starts at ~$2,310/year standalone; included in Autodesk AEC Collection (~$3,065/year) for broader tool access.
SDS/2
specializedFully automated 3D steel detailing software that generates fabrication-ready drawings and CNC data.
Intelligent physical member modeling that automatically adapts connections to real-world tolerances and conditions
SDS/2 is a leading 3D modeling and steel detailing software tailored for structural steel fabrication, enabling precise modeling of beams, columns, and connections from engineering models. It automates detailing processes, generates fabrication drawings, bills of material, and CNC files for direct machine integration. Renowned for its physical member modeling, it ensures constructability by simulating real-world steel behavior and tolerances throughout the workflow.
Pros
- Advanced automation for connection design and member detailing saves significant time
- Seamless CNC output and integration with fabrication equipment minimizes errors
- Robust physical modeling with clash detection ensures fabrication-ready models
Cons
- Steep learning curve requires extensive training for new users
- High upfront cost and annual maintenance fees
- User interface feels dated compared to modern competitors
Best For
Mid-to-large steel fabrication shops handling complex structural projects that demand high automation and precision.
Pricing
Custom perpetual licenses starting at $20,000+ for base modules, plus 18-20% annual maintenance; scales with add-ons and users.
Tekla PowerFab
enterpriseCloud-based fabrication management software for project tracking, production control, and material management.
Direct BIM model integration with Tekla Structures for clash-free, model-driven fabrication data and automation.
Tekla PowerFab is a cloud-based steel fabrication management software from Trimble that streamlines the entire workflow from estimating and bidding to production control, inventory management, and delivery. It excels in integrating with Tekla Structures BIM software, enabling model-driven processes that enhance accuracy and efficiency in steel detailing and fabrication. The platform provides real-time data insights, reporting, and collaboration tools tailored for steel fabricators handling complex projects.
Pros
- Seamless integration with Tekla Structures for BIM-based fabrication workflows
- Comprehensive end-to-end management from bid to ship with real-time tracking
- Robust inventory control and production scheduling optimized for steel operations
Cons
- Steep learning curve due to extensive features and enterprise-level complexity
- High cost that may not suit small fabricators
- Cloud dependency requires reliable internet connectivity
Best For
Mid-to-large steel fabrication companies using BIM models and needing integrated project, production, and inventory management.
Pricing
Quote-based subscription pricing; typically starts at $5,000-$20,000+ annually depending on modules, users, and scale.
StruMIS
enterpriseComprehensive ERP system tailored for steel fabrication shops, handling estimating, nesting, and production.
Integrated 3D CAD detailing with automated nesting and direct CNC machine output for seamless shop floor execution
StruMIS is a comprehensive, end-to-end software suite tailored for the steel fabrication industry, covering design, 3D modeling, automated detailing, nesting, production control, and project management. It integrates CAD/CAM functionalities with ERP modules for estimating, purchasing, inventory, and delivery tracking to streamline fabrication workflows. Designed for structural steel fabricators, it optimizes material usage, reduces waste, and enhances shop floor efficiency through CNC integration and real-time reporting.
Pros
- Fully integrated workflow from design to delivery with minimal data re-entry
- Advanced nesting and optimization algorithms that minimize material waste
- Robust production scheduling, tracking, and quality control tailored to steel fab processes
Cons
- Steep learning curve due to its depth and complexity
- High upfront costs and customization expenses
- Somewhat dated user interface lacking modern cloud-native features
Best For
Mid-to-large steel fabrication companies handling complex structural projects that require a powerful, on-premise integrated solution.
Pricing
Quote-based pricing with modular perpetual licenses or subscriptions; full suite typically starts at $20,000+ annually depending on modules and users.
FabSuite
enterpriseProduction management software that streamlines steel fabrication workflows from estimating to shipping.
Advanced automated nesting engine that dynamically optimizes plate and bar nesting to minimize waste and maximize yield
FabSuite is a comprehensive ERP software suite tailored for steel fabrication operations, covering estimating, production management, inventory control, and project tracking from quote to delivery. It integrates seamlessly with detailing tools like Tekla Structures and SDS/2, enabling efficient data flow across the fabrication workflow. The platform excels in production control, nesting, and scheduling, helping shops optimize material usage and throughput.
Pros
- End-to-end integration from estimating to shipping
- Powerful nesting and material optimization tools
- Robust production scheduling and real-time tracking
Cons
- Steep learning curve and lengthy implementation
- Primarily on-premise with limited cloud options
- Opaque custom pricing without public tiers
Best For
Mid-to-large steel fabrication shops needing a full-featured ERP to streamline complex production processes.
Pricing
Custom quotes based on modules and users; typically $10,000+ for base perpetual licenses plus annual maintenance fees.
Fabtrol MRP
enterpriseIntegrated quoting, estimating, nesting, and production control software for metal fabricators.
ProNest-powered nesting engine that minimizes material waste through intelligent optimization and remnant reuse.
Fabtrol MRP (FabSuite), from Hexagon, is a robust manufacturing resource planning (MRP) software tailored for steel fabrication operations. It manages the full lifecycle from estimating, quoting, and nesting to production scheduling, inventory control, and shipping. The platform excels in integrating with CAD/BIM tools like SDS2 and Tekla, enabling efficient material optimization and job costing for complex steel projects.
Pros
- Comprehensive end-to-end workflow for steel fabrication
- Advanced nesting and remnant optimization via ProNest integration
- Seamless CAD/ERP integrations for real-time data flow
Cons
- Steep learning curve and dated user interface
- Primarily on-premise with limited cloud options
- High implementation costs and customization needs
Best For
Mid-to-large steel fabrication shops requiring a full-featured, integrated MRP system for complex production environments.
Pricing
Custom quote-based pricing; perpetual licenses or subscriptions starting at $50K+ annually for enterprise setups with modules and support.
ExxtenD
specializedCAD/CAM solution for steel detailing, automated drawing production, and CNC nesting.
Intelligent nesting and cutting optimization for maximum material yield and minimal waste
ExxtenD from Steel Projects is a comprehensive CAD/CAM software suite designed specifically for steel fabrication, providing 3D modeling, automated detailing, nesting, and production control. It streamlines workflows from engineering design to CNC machine output, supporting complex structural steel projects with DSTV interfaces and material optimization. The solution integrates shop floor management, ensuring traceability and efficiency in fabrication processes.
Pros
- Robust 3D modeling and automated detailing tools
- Seamless integration with CNC machines and DSTV standards
- Comprehensive production tracking and reporting
Cons
- Steep learning curve for new users
- Requires high-end hardware for optimal performance
- Limited cloud or mobile accessibility
Best For
Mid-to-large steel fabricators managing complex structural projects that require end-to-end workflow integration.
Pricing
Custom pricing upon request; typically starts at €5,000/year for basic modules, with enterprise plans scaling higher.
ProSteel
enterprise3D steel design and detailing software embedded in Bentley's MicroStation for fabrication outputs.
Parametric steel connection modeling with automatic detailing and CNC file generation
ProSteel, developed by Bentley Systems, is a powerful 3D modeling and detailing software tailored for steel fabrication and structural engineering. It allows users to create precise parametric models of steel structures, automate the generation of fabrication drawings, bills of materials (BOMs), and NC files for CNC machinery. Integrated within Bentley's OpenBuildings Designer suite, it facilitates seamless data exchange across design, detailing, and construction workflows, ensuring compliance with international steel standards.
Pros
- Advanced automation for generating shop drawings, BOMs, and CNC outputs directly from 3D models
- Strong integration with Bentley's ecosystem and third-party tools like Tekla for collaboration
- High accuracy in modeling complex steel connections and parametric components
Cons
- Steep learning curve due to its comprehensive and customizable interface
- High cost suitable mainly for enterprise-level users
- Limited standalone functionality without Bentley's broader suite
Best For
Large steel fabrication firms and engineering consultancies handling complex structural projects that require precise detailing and fabrication automation.
Pricing
Subscription-based enterprise licensing; typically starts at $5,000+ per user/year with custom quotes required.
SigmaNEST
specializedAdvanced true-shape nesting software optimizing material utilization for steel plate cutting.
True-shape automatic nesting with distortion compensation and hit removal for superior material utilization on irregular parts
SigmaNEST is a powerful CAD/CAM nesting software tailored for steel fabrication, optimizing the layout of parts on plates and sheets to minimize waste during plasma, laser, oxyfuel, and waterjet cutting. It automates true-shape nesting, lead-ins/outs, and common line cutting to boost efficiency and reduce cycle times. The software integrates with ERP systems and supports complex geometries, making it ideal for high-volume steel shops handling structural and heavy plate fabrication.
Pros
- Exceptional true-shape nesting algorithms that achieve 10-30% material savings
- Broad machine compatibility with customizable post-processors
- Advanced automation for job scheduling, reporting, and ERP integration
Cons
- Steep learning curve requiring significant training
- High upfront licensing costs with add-on expenses
- Interface feels dated compared to modern cloud-based alternatives
Best For
Mid-to-large steel fabrication shops focused on plate and profile cutting that prioritize material optimization over simplicity.
Pricing
Perpetual licenses start at $15,000-$30,000 depending on modules; annual maintenance ~20%; custom quotes for enterprise setups.
Conclusion
Thorough evaluation reveals Tekla Structures as the top pick, leading with its unmatched 3D modeling and fabrication management. Advance Steel and SDS/2 stand as strong alternatives, each offering unique strengths—Advance Steel for seamless AutoCAD integration and SDS/2 for fully automated detailing, ensuring there’s a suitable solution for varied needs. Together, these tools highlight the evolving landscape of steel fabrication software, all designed to enhance efficiency.
Ready to elevate your steel fabrication workflow? Begin with Tekla Structures to unlock its industry-leading capabilities and streamline your processes.
Tools Reviewed
All tools were independently evaluated for this comparison