Quick Overview
- 1#1: Plex - Cloud-native MES delivering real-time visibility into manufacturing operations, quality, and supply chain.
- 2#2: Tulip - No-code platform for building custom real-time manufacturing apps and capturing shop floor data.
- 3#3: MachineMetrics - Real-time machine monitoring software that tracks OEE, downtime, and performance metrics.
- 4#4: Prodsmart - Cloud-based shop floor management for real-time production tracking, scheduling, and quality control.
- 5#5: Epicor Kinetic - ERP solution with real-time manufacturing execution, inventory tracking, and MES capabilities.
- 6#6: SAP Digital Manufacturing - Cloud MES providing real-time insights into production execution, quality, and resource utilization.
- 7#7: Siemens Opcenter Execution - MES software for real-time manufacturing operations management and digital thread integration.
- 8#8: Rockwell FactoryTalk - Industrial automation suite offering real-time production monitoring and HMI/SCADA integration.
- 9#9: DELMIAworks - Integrated ERP/MES for real-time shop floor control, traceability, and process optimization.
- 10#10: Picomto - No-code MES platform enabling real-time digital work instructions and production tracking.
Tools were ranked based on depth of real-time insights, user-friendliness, comprehensive feature sets (including OEE tracking and traceability), and adaptability to diverse manufacturing environments.
Comparison Table
Real-time manufacturing tracking software is essential for enhancing production visibility, minimizing delays, and boosting overall efficiency; this comparison table explores tools like Plex, Tulip, MachineMetrics, Prodsmart, Epicor Kinetic, and more, examining their core features, integration strengths, and suitability for diverse operational needs. Readers will discover key differentiators to select the platform that best aligns with their manufacturing goals, whether prioritizing IoT connectivity, user experience, or scalability.
| # | Tool | Category | Overall | Features | Ease of Use | Value |
|---|---|---|---|---|---|---|
| 1 | Plex Cloud-native MES delivering real-time visibility into manufacturing operations, quality, and supply chain. | enterprise | 9.7/10 | 9.9/10 | 8.8/10 | 9.4/10 |
| 2 | Tulip No-code platform for building custom real-time manufacturing apps and capturing shop floor data. | specialized | 9.2/10 | 9.5/10 | 9.0/10 | 8.7/10 |
| 3 | MachineMetrics Real-time machine monitoring software that tracks OEE, downtime, and performance metrics. | specialized | 8.7/10 | 9.2/10 | 8.1/10 | 8.4/10 |
| 4 | Prodsmart Cloud-based shop floor management for real-time production tracking, scheduling, and quality control. | specialized | 8.7/10 | 9.1/10 | 8.5/10 | 8.2/10 |
| 5 | Epicor Kinetic ERP solution with real-time manufacturing execution, inventory tracking, and MES capabilities. | enterprise | 8.1/10 | 9.2/10 | 7.3/10 | 7.6/10 |
| 6 | SAP Digital Manufacturing Cloud MES providing real-time insights into production execution, quality, and resource utilization. | enterprise | 8.2/10 | 9.0/10 | 7.0/10 | 7.8/10 |
| 7 | Siemens Opcenter Execution MES software for real-time manufacturing operations management and digital thread integration. | enterprise | 8.4/10 | 9.2/10 | 7.6/10 | 8.0/10 |
| 8 | Rockwell FactoryTalk Industrial automation suite offering real-time production monitoring and HMI/SCADA integration. | enterprise | 8.2/10 | 9.1/10 | 7.0/10 | 7.8/10 |
| 9 | DELMIAworks Integrated ERP/MES for real-time shop floor control, traceability, and process optimization. | enterprise | 8.4/10 | 9.1/10 | 7.2/10 | 7.8/10 |
| 10 | Picomto No-code MES platform enabling real-time digital work instructions and production tracking. | specialized | 7.6/10 | 7.8/10 | 9.2/10 | 7.0/10 |
Cloud-native MES delivering real-time visibility into manufacturing operations, quality, and supply chain.
No-code platform for building custom real-time manufacturing apps and capturing shop floor data.
Real-time machine monitoring software that tracks OEE, downtime, and performance metrics.
Cloud-based shop floor management for real-time production tracking, scheduling, and quality control.
ERP solution with real-time manufacturing execution, inventory tracking, and MES capabilities.
Cloud MES providing real-time insights into production execution, quality, and resource utilization.
MES software for real-time manufacturing operations management and digital thread integration.
Industrial automation suite offering real-time production monitoring and HMI/SCADA integration.
Integrated ERP/MES for real-time shop floor control, traceability, and process optimization.
No-code MES platform enabling real-time digital work instructions and production tracking.
Plex
enterpriseCloud-native MES delivering real-time visibility into manufacturing operations, quality, and supply chain.
Real-time, end-to-end traceability from raw materials to finished goods with automatic data synchronization across global operations
Plex is a cloud-native ERP and MES platform designed specifically for manufacturing, offering real-time tracking of shop floor operations, production schedules, inventory, quality control, and equipment performance. It captures data directly from machines, operators, and IoT sensors to provide instant visibility into manufacturing processes, enabling proactive decision-making and continuous improvement. With built-in analytics for OEE, downtime, and throughput, Plex helps manufacturers achieve Industry 4.0 capabilities without complex integrations.
Pros
- Unmatched real-time data capture and shop floor visibility with machine connectivity
- Comprehensive MES-ERP integration eliminating silos and manual data entry
- Advanced analytics including AI-driven OEE and predictive maintenance
Cons
- High initial implementation cost and time for full deployment
- Subscription pricing may be steep for very small manufacturers
- Steeper learning curve for non-technical users
Best For
Mid-sized to enterprise manufacturers needing scalable, real-time tracking across multiple plants with full ERP functionality.
Pricing
Custom quote-based pricing, typically $1,000-$10,000+ per month depending on facility size, users, and modules; no upfront license fees.
Tulip
specializedNo-code platform for building custom real-time manufacturing apps and capturing shop floor data.
Edge-based app stations that allow operators to interact with live manufacturing data directly on the shop floor via tablets, enabling instant workflows and real-time syncing without traditional coding.
Tulip is a no-code platform designed for manufacturers to build and deploy custom apps that enable real-time tracking of shop floor operations. It captures live data from operators, machines, sensors, and IoT devices to monitor key metrics like OEE, production rates, downtime, quality, and inventory levels. The platform provides intuitive dashboards and workflows that empower frontline workers to contribute data instantly, facilitating rapid decision-making and process improvements across the manufacturing environment.
Pros
- Highly customizable no-code app builder for rapid deployment of real-time tracking apps
- Seamless integration with PLCs, sensors, MES, and ERP systems for comprehensive data capture
- Powerful real-time analytics and dashboards for OEE, downtime, and quality monitoring
Cons
- Enterprise-level pricing may be prohibitive for small manufacturers
- Steeper learning curve for complex custom workflows despite no-code interface
- Limited offline functionality requires stable connectivity for full real-time performance
Best For
Mid-to-large manufacturers seeking a flexible, no-code solution to digitize and track shop floor operations in real time without extensive IT involvement.
Pricing
Custom quote-based pricing, typically starting at $1,000–$5,000 per month based on number of stations, apps, and users.
MachineMetrics
specializedReal-time machine monitoring software that tracks OEE, downtime, and performance metrics.
EdgeConnect hardware-software combo for plug-and-play connectivity and prescriptive alerts that auto-guide operators to fix issues in seconds
MachineMetrics is a real-time manufacturing tracking platform that connects directly to CNC machines and industrial equipment via protocols like MTConnect and OPC UA, delivering live data on production rates, downtime, and OEE. It provides actionable insights through customizable dashboards, predictive analytics, and operator apps to minimize disruptions and boost efficiency. The software integrates with MES, ERP, and quality systems for end-to-end visibility in smart factories.
Pros
- Seamless real-time data collection from diverse machines with low-latency edge processing
- Advanced OEE analytics and AI-powered downtime root cause analysis
- Operator-focused mobile apps for instant issue resolution and feedback
Cons
- Setup requires hardware gateways for some legacy equipment
- Pricing scales quickly with machine count, less ideal for small shops
- Steeper learning curve for custom integrations and advanced reporting
Best For
Mid-to-large manufacturers with CNC-heavy operations seeking deep real-time OEE optimization and operator empowerment.
Pricing
Quote-based; typically $75-150 per machine/month plus one-time setup fees, with enterprise plans for 50+ machines.
Prodsmart
specializedCloud-based shop floor management for real-time production tracking, scheduling, and quality control.
Hardware-free real-time tracking via any smartphone or tablet, eliminating barcode scanners and paper logs for instant digital visibility.
Prodsmart is a cloud-based real-time manufacturing tracking software that delivers live visibility into shop floor operations, enabling manufacturers to monitor production progress, track jobs, materials, and workforce in real-time. It replaces traditional paper-based systems with digital tools accessible via mobile devices, calculating key metrics like OEE, cycle times, and downtime automatically. The platform integrates with ERP/MRP systems to streamline data flow and supports continuous improvement through actionable insights and alerts.
Pros
- Real-time shop floor visibility and OEE tracking
- Quick deployment with no hardware required, using standard smartphones/tablets
- Strong mobile-first interface for operators
Cons
- Pricing can be high for small-scale operations
- Limited advanced customization without custom development
- Relies heavily on stable internet connectivity
Best For
Small to mid-sized manufacturers aiming to digitize shop floor tracking and boost efficiency without investing in specialized hardware.
Pricing
Custom quote-based pricing starting around €250/month for basic plans (5-10 users); scales with users and features, with enterprise options available.
Epicor Kinetic
enterpriseERP solution with real-time manufacturing execution, inventory tracking, and MES capabilities.
Epicor Connected Process Control (CPC), which delivers real-time, automated process monitoring and quality enforcement directly from the shop floor
Epicor Kinetic is a comprehensive cloud-based ERP platform tailored for manufacturing enterprises, featuring robust real-time tracking capabilities through its integrated Manufacturing Execution System (MES). It enables live monitoring of shop floor operations, machine utilization, production progress, and quality control via intuitive dashboards, IoT integrations, and mobile apps. The software excels in providing actionable insights to reduce downtime, improve traceability, and optimize supply chain efficiency in dynamic manufacturing environments.
Pros
- Advanced real-time MES with IoT and machine connectivity for precise shop floor visibility
- Seamless integration with full ERP suite for end-to-end manufacturing insights
- Customizable dashboards and analytics for data-driven decision-making
Cons
- Steep learning curve and complex initial setup requiring significant configuration
- High implementation costs and dependency on professional services
- Overkill for small operations due to its enterprise-scale focus
Best For
Mid-to-large manufacturers needing an integrated ERP-MES solution for complex, real-time production tracking and optimization.
Pricing
Quote-based pricing, typically starting at $200-$500 per user/month for cloud subscriptions, with additional fees for implementation and customizations.
SAP Digital Manufacturing
enterpriseCloud MES providing real-time insights into production execution, quality, and resource utilization.
Real-time Event Streaming with AI-powered insights for proactive decision-making and anomaly detection
SAP Digital Manufacturing is a comprehensive cloud-based Manufacturing Execution System (MES) that delivers real-time visibility into shop floor operations, production tracking, and performance analytics. It integrates IoT sensors, machine data, and ERP systems to monitor processes like order fulfillment, quality checks, and resource utilization in real time. Leveraging AI and machine learning, it provides predictive insights and automated workflows to optimize manufacturing efficiency.
Pros
- Seamless integration with SAP S/4HANA and other SAP modules for end-to-end visibility
- Advanced real-time analytics and AI-driven predictive maintenance
- Scalable for complex, global manufacturing environments with strong IoT support
Cons
- Steep learning curve and complex implementation requiring SAP expertise
- High licensing and customization costs
- Less flexible for non-SAP ecosystems or smaller manufacturers
Best For
Large enterprises with existing SAP infrastructure needing enterprise-grade real-time tracking across multiple plants.
Pricing
Quote-based subscription pricing, typically starting at $50,000+ annually depending on users, modules, and deployment scale.
Siemens Opcenter Execution
enterpriseMES software for real-time manufacturing operations management and digital thread integration.
Native synchronization with Siemens SIMATIC PLCs and TIA Portal for precise, low-latency real-time machine data acquisition
Siemens Opcenter Execution is a comprehensive Manufacturing Execution System (MES) that delivers real-time visibility and control over shop floor operations, including production tracking, machine monitoring, and resource management. It supports discrete, process, and hybrid manufacturing environments with features like OEE analysis, quality management, and full traceability for regulatory compliance. The software integrates seamlessly with Siemens PLCs, ERP systems, and IoT platforms like MindSphere to enable data-driven decision-making and paperless workflows.
Pros
- Robust real-time data collection and OEE monitoring from machines and operators
- Seamless integration with Siemens automation ecosystem and ERP systems
- Advanced traceability and genealogy for compliance in regulated industries
Cons
- Complex implementation requiring specialized expertise and customization
- Steep learning curve for non-technical users
- High cost suited primarily for enterprise-scale deployments
Best For
Large manufacturers in automotive, aerospace, or pharmaceuticals needing enterprise-grade real-time tracking with deep hardware integration.
Pricing
Quote-based enterprise licensing; typically starts at $100K+ annually depending on modules, users, and deployment scale.
Rockwell FactoryTalk
enterpriseIndustrial automation suite offering real-time production monitoring and HMI/SCADA integration.
Unified Namespace (UNS) for real-time, contextualized data access across all FactoryTalk applications and devices
Rockwell FactoryTalk is a comprehensive suite of industrial automation software from Rockwell Automation, specializing in real-time manufacturing tracking through integrated HMI, SCADA, MES, and analytics modules. It enables live monitoring of production KPIs such as OEE, downtime, throughput, and quality metrics directly from PLCs and sensors. FactoryTalk excels in providing enterprise-wide visibility and decision-making tools for optimizing manufacturing operations in real time.
Pros
- Seamless integration with Allen-Bradley PLCs and Rockwell hardware for reliable real-time data collection
- Advanced analytics and visualization for OEE, downtime tracking, and predictive maintenance
- Highly scalable for enterprise-level deployments across multiple sites
Cons
- Steep learning curve and complex configuration requiring specialized expertise
- High upfront and ongoing costs, especially for non-Rockwell ecosystems
- Limited flexibility for integration with non-proprietary hardware without custom development
Best For
Large-scale manufacturers deeply invested in the Rockwell Automation ecosystem needing robust, integrated real-time production tracking.
Pricing
Quote-based; perpetual licenses per module/server starting at $10,000+, plus annual maintenance fees around 20-25% of license cost.
DELMIAworks
enterpriseIntegrated ERP/MES for real-time shop floor control, traceability, and process optimization.
Real-Time IntelliShop floor control with direct machine data acquisition for precise production monitoring
DELMIAworks is a robust ERP and MES platform from Dassault Systèmes, tailored for discrete and process manufacturers, offering real-time tracking of production, inventory, and shop floor activities. It provides live dashboards for monitoring machine performance, work orders, quality control, and OEE metrics, with seamless integration for IoT devices and automation systems. The software excels in complex environments requiring end-to-end traceability and compliance, supporting industries like aerospace, automotive, and plastics.
Pros
- Comprehensive real-time shop floor visibility and OEE tracking
- Strong IoT and machine integration for accurate data capture
- Scalable ERP/MES suite with advanced traceability and compliance tools
Cons
- Steep learning curve and complex setup for non-experts
- High implementation costs and customization requirements
- Interface feels dated compared to modern cloud-native alternatives
Best For
Mid-to-large manufacturers in regulated industries needing integrated ERP/MES with real-time production tracking.
Pricing
Custom quote-based pricing, typically starting at $50,000+ annually for mid-sized deployments, with on-premise or cloud options and additional module fees.
Picomto
specializedNo-code MES platform enabling real-time digital work instructions and production tracking.
No-code app builder specifically optimized for manufacturing workflows
Picomto is a no-code platform designed for industrial digitalization, enabling manufacturers to build custom apps for real-time production tracking, OEE monitoring, and shop floor management without programming skills. It offers live dashboards, mobile interfaces for operators, and IoT integrations to capture machine data, downtime events, and performance metrics in real time. The solution supports traceability, quality control, and maintenance workflows, making it suitable for streamlining manufacturing operations.
Pros
- No-code builder allows rapid app creation and deployment
- Strong real-time dashboards and mobile operator tools
- Seamless IoT and machine connectivity for live data
Cons
- Lacks depth in advanced analytics versus full MES platforms
- Scalability may be limited for very large enterprises
- Pricing requires custom quotes, potentially unpredictable
Best For
Small to mid-sized manufacturers seeking quick, user-friendly real-time tracking without IT-heavy implementations.
Pricing
Subscription-based starting at around €40/user/month, with custom pricing for sites, modules, and enterprise features.
Conclusion
The reviewed tools each offer distinct strengths, with Plex leading as the top choice, delivering comprehensive real-time visibility into manufacturing operations, quality, and supply chains. Tulip stands out for its no-code flexibility in building custom apps, while MachineMetrics excels in machine monitoring, making them strong alternatives catering to specific needs like app development or downtime tracking.
Take the first step toward enhanced operational efficiency—explore Plex, the top-ranked tool, to unlock real-time insights and streamline your manufacturing processes today.
Tools Reviewed
All tools were independently evaluated for this comparison