Quick Overview
- 1#1: Sphera PHA-Pro - Comprehensive software for conducting HAZOP, FMEA, LOPA, HAZID, and other process hazard analysis methodologies with advanced reporting and risk ranking.
- 2#2: Primatech PHAWorks - Facilitation and management software designed specifically for performing and documenting process hazard analyses like HAZOP and What-If studies.
- 3#3: Cybernetix TeamWorks PHA - Collaborative PHA software supporting multiple techniques including HAZOP, FMEA, and bowtie analysis with real-time team facilitation.
- 4#4: DNV Phast - Industry-leading software for quantitative process hazard analysis, dispersion modeling, and consequence assessment in high-risk industries.
- 5#5: CGE BowTieXP - Visual bowtie risk analysis software for identifying threats, consequences, and barriers in process hazard assessments.
- 6#6: Intelex EHS Software - Enterprise EHS platform with integrated PHA modules for HAZOP, JSA, and risk assessment workflows.
- 7#7: VelocityEHS - Cloud-based EHS management suite featuring PHA tools for hazard identification, risk evaluation, and corrective actions.
- 8#8: Cority - EHSQ software with configurable PHA capabilities supporting HAZOP, LOPA, and audit trails for compliance.
- 9#9: Enablon - Modular EHS software including PHA applications for process safety and risk management across industries.
- 10#10: Gensuite - Digital EHS platform with PHA functionalities for hazard analysis, mitigation planning, and performance tracking.
These tools were rigorously evaluated based on their ability to support critical PHA methodologies, user experience, data reliability, and overall value, ensuring they meet the demands of diverse industrial environments and risk management objectives.
Comparison Table
Discover a breakdown of top process hazard analysis software, including Sphera PHA-Pro, Primatech PHAWorks, and DNV Phast, to compare key features, capabilities, and usability for various operational needs. This table helps readers identify tools that align with their hazard analysis workflows, compliance standards, and organizational scale.
| # | Tool | Category | Overall | Features | Ease of Use | Value |
|---|---|---|---|---|---|---|
| 1 | Sphera PHA-Pro Comprehensive software for conducting HAZOP, FMEA, LOPA, HAZID, and other process hazard analysis methodologies with advanced reporting and risk ranking. | specialized | 9.6/10 | 9.8/10 | 9.2/10 | 9.4/10 |
| 2 | Primatech PHAWorks Facilitation and management software designed specifically for performing and documenting process hazard analyses like HAZOP and What-If studies. | specialized | 9.1/10 | 9.5/10 | 8.0/10 | 8.5/10 |
| 3 | Cybernetix TeamWorks PHA Collaborative PHA software supporting multiple techniques including HAZOP, FMEA, and bowtie analysis with real-time team facilitation. | specialized | 8.6/10 | 9.1/10 | 8.2/10 | 8.0/10 |
| 4 | DNV Phast Industry-leading software for quantitative process hazard analysis, dispersion modeling, and consequence assessment in high-risk industries. | specialized | 8.8/10 | 9.5/10 | 7.2/10 | 8.0/10 |
| 5 | CGE BowTieXP Visual bowtie risk analysis software for identifying threats, consequences, and barriers in process hazard assessments. | specialized | 8.2/10 | 8.7/10 | 7.6/10 | 7.4/10 |
| 6 | Intelex EHS Software Enterprise EHS platform with integrated PHA modules for HAZOP, JSA, and risk assessment workflows. | enterprise | 8.1/10 | 8.7/10 | 7.3/10 | 7.8/10 |
| 7 | VelocityEHS Cloud-based EHS management suite featuring PHA tools for hazard identification, risk evaluation, and corrective actions. | enterprise | 7.8/10 | 8.2/10 | 7.5/10 | 7.4/10 |
| 8 | Cority EHSQ software with configurable PHA capabilities supporting HAZOP, LOPA, and audit trails for compliance. | enterprise | 8.1/10 | 8.4/10 | 7.7/10 | 7.9/10 |
| 9 | Enablon Modular EHS software including PHA applications for process safety and risk management across industries. | enterprise | 8.1/10 | 8.7/10 | 7.2/10 | 7.5/10 |
| 10 | Gensuite Digital EHS platform with PHA functionalities for hazard analysis, mitigation planning, and performance tracking. | enterprise | 7.8/10 | 8.3/10 | 7.4/10 | 7.6/10 |
Comprehensive software for conducting HAZOP, FMEA, LOPA, HAZID, and other process hazard analysis methodologies with advanced reporting and risk ranking.
Facilitation and management software designed specifically for performing and documenting process hazard analyses like HAZOP and What-If studies.
Collaborative PHA software supporting multiple techniques including HAZOP, FMEA, and bowtie analysis with real-time team facilitation.
Industry-leading software for quantitative process hazard analysis, dispersion modeling, and consequence assessment in high-risk industries.
Visual bowtie risk analysis software for identifying threats, consequences, and barriers in process hazard assessments.
Enterprise EHS platform with integrated PHA modules for HAZOP, JSA, and risk assessment workflows.
Cloud-based EHS management suite featuring PHA tools for hazard identification, risk evaluation, and corrective actions.
EHSQ software with configurable PHA capabilities supporting HAZOP, LOPA, and audit trails for compliance.
Modular EHS software including PHA applications for process safety and risk management across industries.
Digital EHS platform with PHA functionalities for hazard analysis, mitigation planning, and performance tracking.
Sphera PHA-Pro
specializedComprehensive software for conducting HAZOP, FMEA, LOPA, HAZID, and other process hazard analysis methodologies with advanced reporting and risk ranking.
Seamless integration of bow-tie analysis with LOPA and PHA studies for quantitative barrier management and actionable risk mitigation strategies
Sphera PHA-Pro is a comprehensive Process Hazard Analysis (PHA) software solution designed for industries like chemicals, oil & gas, and pharmaceuticals to systematically identify, evaluate, and mitigate process safety risks. It supports industry-standard methodologies such as HAZOP, LOPA, FMEA, HAZID, and bow-tie analysis, enabling collaborative team studies with real-time data capture and risk ranking. The platform offers robust reporting, audit trails, and integration with enterprise systems for seamless compliance and decision-making.
Pros
- Extensive support for multiple PHA methodologies with customizable worksheets and risk matrices
- Advanced visualization tools like bow-tie diagrams and heat maps for clear risk communication
- Strong integration capabilities with ERP, SIS, and other Sphera solutions for end-to-end safety management
Cons
- Enterprise-level pricing can be prohibitive for small organizations
- Initial setup and training require significant time investment
- Some advanced customizations may need professional services support
Best For
Large-scale enterprises in high-hazard industries requiring enterprise-grade PHA tools for regulatory compliance and complex risk assessments.
Pricing
Custom enterprise licensing; quote-based starting around $50,000 annually depending on modules, users, and deployment (cloud or on-premise).
Primatech PHAWorks
specializedFacilitation and management software designed specifically for performing and documenting process hazard analyses like HAZOP and What-If studies.
Automated HAZOP deviation generator with guideword libraries for rapid, consistent studies
Primatech PHAWorks is a leading desktop software solution for conducting Process Hazard Analyses (PHAs) in high-risk industries like chemicals, oil & gas, and pharmaceuticals. It supports multiple methodologies including HAZOP, What-If, FMEA, HAZID, and LOPA, with tools for team collaboration, risk ranking, and automated worksheet generation. The software excels in structured documentation, customizable logic, and generating detailed reports compliant with OSHA PSM and EPA RMP standards.
Pros
- Comprehensive support for all major PHA methods with automated deviation generation
- Powerful reporting, export options, and risk graphing tools
- Highly customizable templates and integration with LOPA/sil
Cons
- Steep learning curve due to dense interface
- Desktop-only (Windows), lacking native cloud/multi-user real-time collaboration
- Premium pricing without transparent public tiers
Best For
Established process safety teams in large industrial facilities needing robust, compliant PHA documentation.
Pricing
Perpetual licenses starting at ~$10,000 for base modules, scaling with add-ons; annual maintenance ~20% of license cost.
Cybernetix TeamWorks PHA
specializedCollaborative PHA software supporting multiple techniques including HAZOP, FMEA, and bowtie analysis with real-time team facilitation.
Facilitator mode for live, guided team sessions with real-time worksheet editing and voting
Cybernetix TeamWorks PHA is a cloud-based software platform specialized for Process Hazard Analysis (PHA) methodologies including HAZOP, LOPA, What-If, FMEA, and HAZID. It enables teams to collaboratively build worksheets, perform risk assessments with customizable matrices, track recommendations, and generate detailed reports. Designed for process industries like oil & gas, chemicals, and manufacturing, it streamlines hazard identification and mitigation planning.
Pros
- Robust support for multiple PHA methods with integrated bow-tie analysis
- Real-time multi-user collaboration and facilitator-led sessions
- Advanced reporting and action tracking with audit trails
Cons
- Internet-dependent as a web app, limiting offline use
- Moderate learning curve for customizing templates and risk matrices
- Higher cost suitable for enterprises rather than small teams
Best For
Mid-to-large process industry teams needing collaborative PHA tools for complex facilities.
Pricing
Subscription-based enterprise licensing; custom quotes starting around $5,000/year per user/team, contact cybernetix-advisors.com for details.
DNV Phast
specializedIndustry-leading software for quantitative process hazard analysis, dispersion modeling, and consequence assessment in high-risk industries.
Unified platform for multi-hazard consequence modeling with CFD-level accuracy for explosions and dispersions
DNV Phast is a leading process safety software suite for quantitative hazard analysis and consequence modeling in high-risk industries like oil & gas and chemicals. It simulates accidental releases of hazardous materials, predicting dispersion patterns, pool/jet fires, fireballs, explosions, and toxic effects using validated engineering models. Widely used for Process Hazard Analysis (PHA), Quantitative Risk Assessment (QRA), and regulatory compliance, Phast provides detailed outputs for risk mitigation and safety case preparation.
Pros
- Highly accurate and validated models for dispersion, fire, and explosion consequences
- Extensive chemical database and scenario libraries
- Seamless integration with DNV Safeti for full QRA workflows
Cons
- Steep learning curve due to complex interface
- High enterprise-level pricing
- Primarily Windows-based with limited cloud options
Best For
Process safety engineers in oil & gas or petrochemical sectors needing advanced, validated consequence modeling for PHA and QRA.
Pricing
Enterprise licensing model; custom quotes from DNV starting at $10,000+ annually per seat, module-dependent.
CGE BowTieXP
specializedVisual bowtie risk analysis software for identifying threats, consequences, and barriers in process hazard assessments.
Interactive BowTie diagrams with real-time risk calculations and barrier effectiveness scoring
CGE BowTieXP is a specialized software for BowTie risk analysis, a key method in Process Hazard Analysis (PHA), allowing users to visually model hazards, threats, top events, consequences, and preventive/recovery barriers in intuitive diagrams. It supports qualitative and quantitative assessments, barrier performance monitoring, and auditing to enhance risk management in high-hazard industries. The tool integrates with other CGE solutions like PHA-Pro for comprehensive PHA workflows and ensures compliance with standards such as IOGP and CCPS.
Pros
- Highly intuitive visual BowTie diagrams for clear risk communication
- Advanced barrier management with performance indicators and audits
- Strong integration with enterprise systems and CGE toolset
- Robust reporting and compliance features for regulatory needs
Cons
- Steeper learning curve for complex models and non-BowTie users
- Enterprise-level pricing may not suit small teams
- Less versatile for non-BowTie PHA methods like HAZOP without add-ons
- Occasional performance lags with very large diagrams
Best For
Mid-to-large organizations in oil & gas, chemicals, or aviation needing specialized visual barrier-based PHA.
Pricing
Enterprise licensing model; perpetual licenses start around €5,000 per user with annual maintenance, or subscription from €2,000/user/year; custom quotes for multi-user setups.
Intelex EHS Software
enterpriseEnterprise EHS platform with integrated PHA modules for HAZOP, JSA, and risk assessment workflows.
Unified EHSQ platform that links PHA directly to incident management, corrective actions, and compliance workflows
Intelex EHS Software is a robust, cloud-based platform for environmental, health, and safety management, featuring a dedicated Process Hazard Analysis (PHA) module. It supports multiple PHA methodologies including HAZOP, FMEA, What-If, FTA, and JSA, enabling teams to systematically identify hazards, assess risks, and track mitigation actions. The software offers customizable workflows, risk matrices, and integration with broader EHS functions like audits, incidents, and compliance tracking for enterprise-wide risk management.
Pros
- Comprehensive support for industry-standard PHA methods with customizable templates
- Seamless integration with other EHS modules for holistic risk management
- Advanced reporting, dashboards, and audit trails for regulatory compliance
Cons
- Steep learning curve due to extensive customization options
- Pricing can be high for organizations needing only PHA functionality
- Interface feels dated compared to more modern specialized PHA tools
Best For
Large manufacturing or chemical enterprises seeking an integrated EHS platform with robust PHA capabilities.
Pricing
Custom enterprise subscription pricing; typically starts at $10,000+ annually based on users and modules.
VelocityEHS
enterpriseCloud-based EHS management suite featuring PHA tools for hazard identification, risk evaluation, and corrective actions.
Real-time collaborative PHA studies with automatic linkage to enterprise-wide risk registers and corrective actions
VelocityEHS is a cloud-based EHS management platform that includes dedicated Process Hazard Analysis (PHA) tools supporting methodologies like HAZOP, FMEA, What-If, and LOPA. It enables teams to conduct collaborative risk assessments, generate reports, and track mitigation actions within a broader safety ecosystem. The software emphasizes integration with incident management, audits, and compliance tracking for comprehensive process safety.
Pros
- Supports multiple PHA methodologies with customizable worksheets
- Seamless integration with full EHS suite for action tracking
- Robust reporting and analytics for regulatory compliance
Cons
- Enterprise pricing may be prohibitive for smaller teams
- Initial setup and configuration can be complex
- Less specialized depth compared to dedicated PHA software
Best For
Mid-to-large enterprises in manufacturing, chemical, or oil & gas sectors needing integrated EHS and PHA capabilities.
Pricing
Custom quote-based enterprise pricing; typically starts at $5,000+ annually depending on modules and users.
Cority
enterpriseEHSQ software with configurable PHA capabilities supporting HAZOP, LOPA, and audit trails for compliance.
Integrated risk register that automatically links PHA recommendations to actionable tasks across the EHS platform
Cority is a comprehensive cloud-based EHS (Environment, Health, and Safety) management platform that includes robust Process Hazard Analysis (PHA) tools to identify, assess, and mitigate process risks in high-hazard industries. It supports key PHA methodologies like HAZOP, FMEA, What-If, and LOPA through configurable worksheets, team collaboration features, and automated risk calculations. The software integrates PHA outcomes with incident management, audits, and compliance tracking for end-to-end risk governance.
Pros
- Seamless integration of PHA with broader EHS modules for holistic risk management
- Customizable templates and workflows for various PHA methodologies
- Advanced reporting, analytics, and mobile access for real-time collaboration
Cons
- Steep learning curve due to enterprise-level complexity
- PHA features are part of a larger suite, not standalone
- High cost may not suit smaller organizations
Best For
Mid-to-large enterprises in chemical, oil & gas, or manufacturing sectors needing integrated EHS and PHA capabilities.
Pricing
Custom enterprise pricing via quote; typically $50,000+ annually based on users and modules.
Enablon
enterpriseModular EHS software including PHA applications for process safety and risk management across industries.
Integrated BowTie diagramming for visual barrier-based risk modeling alongside traditional PHA methods
Enablon is a comprehensive enterprise-grade EHS (Environment, Health, and Safety) management platform that includes dedicated modules for Process Hazard Analysis (PHA), supporting methodologies like HAZOP, What-If, FMEA, and LOPA. It enables collaborative hazard identification, risk assessment, and mitigation planning within a broader risk and compliance ecosystem. The software integrates PHA workflows with operational data, audits, and reporting for enhanced process safety management.
Pros
- Robust support for multiple PHA methodologies with customizable worksheets
- Seamless integration with enterprise EHS and compliance systems
- Advanced analytics and automated reporting for regulatory compliance
Cons
- Steep learning curve due to extensive feature set
- High implementation and customization costs
- Less intuitive for standalone PHA use without full EHS suite
Best For
Large industrial enterprises requiring integrated PHA within a comprehensive EHS and risk management platform.
Pricing
Custom enterprise licensing with annual subscriptions; typically starts at $50,000+ depending on modules and users (quotes required).
Gensuite
enterpriseDigital EHS platform with PHA functionalities for hazard analysis, mitigation planning, and performance tracking.
Integrated Bow-Tie analysis for visual barrier management linking causes, threats, consequences, and controls in PHA studies
Gensuite is a comprehensive EHS (Environment, Health, and Safety) management platform that includes a robust Process Hazard Analysis (PHA) module supporting methodologies like HAZOP, What-If, FMEA, LOPA, FTA, and Bow-Tie analysis. It enables collaborative risk identification, node-by-node breakdowns, quantitative risk assessments, and automated action tracking within a unified safety ecosystem. The software integrates PHA workflows with incident management, audits, and compliance tools for holistic process safety management.
Pros
- Supports multiple PHA methodologies in a single platform
- Seamless integration with broader EHS modules for end-to-end safety management
- Strong collaboration tools for team-based studies and action tracking
Cons
- Steep learning curve due to extensive feature set
- Enterprise-focused pricing lacks transparency for smaller teams
- Customization can require IT support
Best For
Mid-to-large enterprises in high-hazard industries like chemicals, oil & gas, or manufacturing seeking integrated EHS and PHA solutions.
Pricing
Custom enterprise subscription pricing, typically starting at $5,000+ annually per module with per-user fees; quotes required.
Conclusion
The reviewed software varies in focus, from comprehensive methodology support to collaboration and visual analysis, but Sphera PHA-Pro leads as the top choice, excelling in HAZOP, FMEA, LOPA, and advanced reporting. Primatech PHAWorks stands out for its dedicated facilitation and documentation of HAZOP and What-If studies, while Cybernetix TeamWorks PHA impresses with collaborative real-time workflows, making it a strong alternative for team-focused processes.
Don’t miss the opportunity to leverage Sphera PHA-Pro’s comprehensive capabilities—take the first step toward more effective process hazard analysis and risk management by exploring its features today.
Tools Reviewed
All tools were independently evaluated for this comparison