Quick Overview
- 1#1: ProNest - Industry-leading nesting software optimized for plasma cutting with advanced true-shape nesting and automatic lead-ins for maximum efficiency.
- 2#2: SigmaNEST - High-performance true-shape nesting solution that maximizes material utilization and minimizes waste in plasma cutting operations.
- 3#3: Lantek Expert - Comprehensive CAD/CAM and nesting system designed specifically for plasma, laser, and oxyfuel cutting machines.
- 4#4: SheetCam - Affordable and user-friendly CAM software tailored for CNC plasma cutters with easy toolpath generation.
- 5#5: Fusion 360 - Cloud-based CAD/CAM platform with robust plasma cutting post-processors and integrated design-to-manufacture workflow.
- 6#6: FastCAM - Automatic nesting and CAD/CAM software specialized for high-speed plasma and flame cutting profiles.
- 7#7: BobCAD-CAM - Versatile CAD/CAM software supporting plasma cutting with modular features for profiling, pockets, and engraving.
- 8#8: Mastercam - Powerful CNC programming software with advanced plasma cutting strategies and dynamic toolpaths.
- 9#9: ESPRIT - High-end CAM system offering simulation and optimization for plasma cutting on multi-axis machines.
- 10#10: RADAN - Sheet metal CAD/CAM software with nesting capabilities for plasma cutting and fabrication processes.
These tools were selected based on performance metrics like nesting accuracy and process optimization, ease of integration with CNC machines, user-friendliness across skill levels, and overall value to ensure both professional and entry-level needs are met effectively.
Comparison Table
Plasma cutting software is a vital tool for precision metal fabrication, optimizing design-to-cut workflows across industries like manufacturing and construction. This comparison table examines key options such as ProNest, SigmaNEST, Lantek Expert, SheetCam, Fusion 360, and more, highlighting features, compatibility, and usability to guide readers toward the right solution.
| # | Tool | Category | Overall | Features | Ease of Use | Value |
|---|---|---|---|---|---|---|
| 1 | ProNest Industry-leading nesting software optimized for plasma cutting with advanced true-shape nesting and automatic lead-ins for maximum efficiency. | enterprise | 9.6/10 | 9.8/10 | 8.4/10 | 9.2/10 |
| 2 | SigmaNEST High-performance true-shape nesting solution that maximizes material utilization and minimizes waste in plasma cutting operations. | enterprise | 9.1/10 | 9.6/10 | 7.4/10 | 8.7/10 |
| 3 | Lantek Expert Comprehensive CAD/CAM and nesting system designed specifically for plasma, laser, and oxyfuel cutting machines. | enterprise | 8.6/10 | 9.1/10 | 7.9/10 | 8.4/10 |
| 4 | SheetCam Affordable and user-friendly CAM software tailored for CNC plasma cutters with easy toolpath generation. | specialized | 8.2/10 | 8.0/10 | 8.5/10 | 9.5/10 |
| 5 | Fusion 360 Cloud-based CAD/CAM platform with robust plasma cutting post-processors and integrated design-to-manufacture workflow. | enterprise | 7.8/10 | 8.5/10 | 6.5/10 | 8.0/10 |
| 6 | FastCAM Automatic nesting and CAD/CAM software specialized for high-speed plasma and flame cutting profiles. | specialized | 8.2/10 | 8.7/10 | 7.4/10 | 8.0/10 |
| 7 | BobCAD-CAM Versatile CAD/CAM software supporting plasma cutting with modular features for profiling, pockets, and engraving. | specialized | 7.4/10 | 7.8/10 | 6.9/10 | 8.2/10 |
| 8 | Mastercam Powerful CNC programming software with advanced plasma cutting strategies and dynamic toolpaths. | enterprise | 8.1/10 | 9.0/10 | 6.8/10 | 7.5/10 |
| 9 | ESPRIT High-end CAM system offering simulation and optimization for plasma cutting on multi-axis machines. | enterprise | 8.0/10 | 8.7/10 | 6.8/10 | 7.2/10 |
| 10 | RADAN Sheet metal CAD/CAM software with nesting capabilities for plasma cutting and fabrication processes. | enterprise | 8.2/10 | 8.7/10 | 7.4/10 | 7.9/10 |
Industry-leading nesting software optimized for plasma cutting with advanced true-shape nesting and automatic lead-ins for maximum efficiency.
High-performance true-shape nesting solution that maximizes material utilization and minimizes waste in plasma cutting operations.
Comprehensive CAD/CAM and nesting system designed specifically for plasma, laser, and oxyfuel cutting machines.
Affordable and user-friendly CAM software tailored for CNC plasma cutters with easy toolpath generation.
Cloud-based CAD/CAM platform with robust plasma cutting post-processors and integrated design-to-manufacture workflow.
Automatic nesting and CAD/CAM software specialized for high-speed plasma and flame cutting profiles.
Versatile CAD/CAM software supporting plasma cutting with modular features for profiling, pockets, and engraving.
Powerful CNC programming software with advanced plasma cutting strategies and dynamic toolpaths.
High-end CAM system offering simulation and optimization for plasma cutting on multi-axis machines.
Sheet metal CAD/CAM software with nesting capabilities for plasma cutting and fabrication processes.
ProNest
enterpriseIndustry-leading nesting software optimized for plasma cutting with advanced true-shape nesting and automatic lead-ins for maximum efficiency.
Automatic true-shape nesting with intelligent lead-in/lead-out and common line cutting for unparalleled material savings and cut quality
ProNest by Hypertherm is an industry-leading CAD/CAM nesting software optimized for plasma, laser, oxyfuel, and waterjet cutting machines. It automates true-shape nesting to maximize material utilization, reduce waste, and boost productivity through features like common line cutting, chain and bridge cutting, and automatic lead-in/lead-out optimization. The software supports over 1,000 machine brands, integrates seamlessly with Hypertherm plasma systems, and provides comprehensive job management, reporting, and ERP integration for professional fabrication environments.
Pros
- Exceptional true-shape nesting algorithms that minimize material waste by up to 10-15%
- Broad compatibility with thousands of plasma cutters and controllers, including Hypertherm Edge Connect
- Advanced automation tools like skeleton processing, plate marking, and real-time production reporting
Cons
- Steep learning curve for new users due to extensive feature set
- Pricing can be prohibitive for small shops or hobbyists
- Primarily Windows-based, with limited mobile or cloud options
Best For
High-volume metal fabrication shops, job shops, and manufacturing facilities seeking maximum efficiency in plasma cutting operations.
Pricing
Quote-based pricing; starts around $4,000-$6,000 for Lite/Standard editions, $15,000+ for Pro Edition, plus annual maintenance fees.
SigmaNEST
enterpriseHigh-performance true-shape nesting solution that maximizes material utilization and minimizes waste in plasma cutting operations.
True Shape Nesting with intelligent distortion compensation tailored for plasma thermal effects
SigmaNEST is a powerful CAD/CAM nesting software optimized for plasma cutting and other CNC sheet metal processes, featuring true-shape automatic nesting to maximize material utilization and minimize waste. It supports advanced plasma-specific features like optimized lead-in/lead-out paths, chain and bridge cutting, and distortion compensation to enhance cut quality and speed. Widely used in fabrication environments, it integrates seamlessly with various plasma tables and controllers for efficient production workflows.
Pros
- Exceptional nesting algorithms that deliver up to 15-20% material savings
- Robust plasma cutting optimizations including chain cutting and automatic kerf compensation
- Excellent integration with major CAD systems and CNC controllers
Cons
- Steep learning curve requiring significant training
- High upfront cost and ongoing maintenance fees
- Resource-heavy, demanding powerful hardware for optimal performance
Best For
High-volume fabrication shops and manufacturers prioritizing material efficiency and plasma cut quality over simplicity.
Pricing
Quote-based enterprise pricing starting around $15,000+ per license, with modular add-ons and annual maintenance.
Lantek Expert
enterpriseComprehensive CAD/CAM and nesting system designed specifically for plasma, laser, and oxyfuel cutting machines.
True-shape nesting with intelligent remnant reuse, specifically tuned for plasma cutting to achieve superior material savings and cut quality.
Lantek Expert is a comprehensive CAD/CAM nesting software solution tailored for plasma, laser, and oxy-fuel cutting machines, enabling efficient part nesting and CNC code generation. It excels in optimizing material usage through advanced algorithms that handle true-shape nesting, common line cutting, and plasma-specific parameters like kerf compensation and lead-in/out strategies. The software supports multi-torch plasma systems and integrates with ERP/MRP for seamless production workflow management.
Pros
- Advanced true-shape nesting minimizes material waste by up to 30%
- Robust plasma cutting optimization with automatic lead detection and voltage piercing
- Extensive integration with CNC controllers and ERP systems for end-to-end automation
Cons
- Steep learning curve due to dense interface and extensive features
- High upfront cost with modular licensing
- Limited customization for very niche plasma machine controllers
Best For
Mid-to-large fabrication shops with high-volume plasma cutting needs requiring maximum material efficiency and production automation.
Pricing
Custom enterprise pricing; perpetual licenses start at €5,000+ per machine with modular add-ons and annual maintenance fees.
SheetCam
specializedAffordable and user-friendly CAM software tailored for CNC plasma cutters with easy toolpath generation.
Automatic nesting with plasma-specific optimizations like True Hole support and rapid pierce sequencing
SheetCam is an affordable CAM software tailored for plasma, laser, oxy-fuel, and waterjet cutting, enabling users to import DXF/DWG files or draw shapes, automatically nest parts, and generate optimized G-code toolpaths. It includes plasma-specific features like kerf compensation, lead-ins/outs, bridging, and job costing for efficient production. Widely used by hobbyists and small shops for its balance of simplicity and functionality.
Pros
- One-time purchase model offers exceptional value without subscriptions
- Intuitive interface with quick nesting and plasma-optimized toolpaths
- Strong support for common line cutting and material waste minimization
Cons
- Dated user interface compared to modern competitors
- Advanced features like simulation require extra paid modules
- Limited integration with high-end CAD or enterprise workflows
Best For
Hobbyists, small fabrication shops, and budget-conscious users needing reliable plasma CAM without complexity.
Pricing
One-time base license ~$149; post-processors $50-$100 each; optional modules extra.
Fusion 360
enterpriseCloud-based CAD/CAM platform with robust plasma cutting post-processors and integrated design-to-manufacture workflow.
Seamless 2D/3D design integration with automated nesting and plasma-specific toolpath generation
Fusion 360 is a cloud-based CAD/CAM/CAE platform from Autodesk that integrates design, simulation, and manufacturing tools, including CAM capabilities for generating plasma cutting toolpaths. It supports 2D profiling, nesting, and lead-in/out strategies optimized for plasma cutters via customizable post-processors. While versatile across manufacturing processes, it excels in workflows requiring seamless transition from part design to CNC plasma fabrication.
Pros
- Integrated CAD/CAM workflow for design-to-cut efficiency
- Advanced nesting and kerf compensation for plasma optimization
- Free tier available for hobbyists and small businesses
Cons
- Steep learning curve due to extensive feature set
- Subscription required for full commercial use and advanced extensions
- Cloud dependency can limit offline plasma programming
Best For
Engineers and fabricators needing an all-in-one CAD/CAM solution with plasma cutting as part of broader manufacturing workflows.
Pricing
Free for personal/hobbyist use; commercial plans start at $70/month or $545/year, with add-ons for advanced manufacturing.
FastCAM
specializedAutomatic nesting and CAD/CAM software specialized for high-speed plasma and flame cutting profiles.
True Shape Nesting technology that automatically rotates and positions parts for maximum material savings without manual intervention
FastCAM is a professional CAD/CAM software designed specifically for CNC plasma, oxy-fuel, and laser cutting applications, excelling in automatic true-shape nesting to optimize material usage and minimize waste. It supports importing DXF/DWG files, automatic lead-in/lead-out generation, and precise cut path optimization for high-speed plasma systems like Hypertherm. The software generates reliable G-code for various controllers and includes tools for common line cutting and beveling support.
Pros
- Exceptional true-shape nesting algorithm for superior material efficiency
- Lightning-fast rendering and processing speeds even for large nests
- Strong integration with Hypertherm plasma cutters and common controllers
Cons
- Dated user interface that may feel clunky compared to modern alternatives
- Steep learning curve for beginners without prior CAD/CAM experience
- Limited built-in CAD design tools, relying heavily on imports
Best For
Experienced plasma cutting shops and fabricators prioritizing nesting efficiency and production speed over intuitive design tools.
Pricing
Perpetual licenses start at around $4,995 for the basic version, with modular add-ons up to $10,000+ for full plasma features; no subscription option.
BobCAD-CAM
specializedVersatile CAD/CAM software supporting plasma cutting with modular features for profiling, pockets, and engraving.
True Shape Automatic Nesting for efficient part placement and reduced waste
BobCAD-CAM is a versatile CAD/CAM software suite that supports plasma cutting by providing 2D/3D design tools, automatic nesting, toolpath generation with kerf compensation, and G-code output for CNC plasma tables. It allows users to import DXF/DWG files, manage cut sequences via Chain Manager, and simulate operations to avoid errors. While not exclusively plasma-focused, it offers solid capabilities for sheet metal fabrication and integrates well with various plasma controllers.
Pros
- Affordable perpetual licensing with modular options
- Effective True Shape Nesting for material savings
- Strong simulation and backplotting for error prevention
Cons
- Steep learning curve for beginners
- Dated user interface
- Limited plasma-specific optimizations compared to dedicated tools
Best For
Small fabrication shops and hobbyists seeking cost-effective, multi-process CAD/CAM with reliable plasma toolpathing.
Pricing
Perpetual licenses starting at $995 for basic 2D CAM, up to $4,995 for full plasma modules; no subscription required.
Mastercam
enterprisePowerful CNC programming software with advanced plasma cutting strategies and dynamic toolpaths.
Dynamic nesting with true-shape technology for superior material utilization
Mastercam is a versatile CAD/CAM software suite with dedicated plasma cutting modules that enable precise 2D toolpath generation, nesting, and simulation for plasma tables. It supports complex geometries, lead-in/lead-out strategies, kerf compensation, and automatic nesting to optimize material usage. While primarily known for milling and turning, its plasma capabilities integrate seamlessly with broader manufacturing workflows.
Pros
- Powerful simulation and verification tools reduce errors
- Advanced nesting maximizes material efficiency
- Extensive post-processor library for various plasma machines
Cons
- Steep learning curve requires significant training
- High cost with modular pricing structure
- Resource-heavy, demands powerful hardware
Best For
Established fabrication shops needing integrated CAD/CAM for plasma and multi-process manufacturing.
Pricing
Perpetual licenses start at $10,000+ per module, with annual maintenance fees around 20% of license cost; subscription options available.
ESPRIT
enterpriseHigh-end CAM system offering simulation and optimization for plasma cutting on multi-axis machines.
Knowledge-based automation that learns user preferences to auto-generate optimized plasma toolpaths
ESPRIT from DP Technology is a powerful CAD/CAM software suite with a dedicated 2-axis module for plasma cutting, enabling efficient programming for high-definition plasma machines. It automates toolpath generation, nesting, lead-in/lead-out strategies, and common line cutting to optimize material utilization and reduce cycle times. The software includes advanced simulation and verification tools to ensure collision-free paths and accurate cut quality prediction.
Pros
- Robust simulation and digital twin verification for plasma cuts
- Automated nesting and chain management for complex parts
- Seamless integration with CAD systems and multi-process support
Cons
- Steep learning curve due to comprehensive feature set
- High cost makes it less ideal for plasma-only operations
- Overkill for simple sheet metal jobs compared to dedicated plasma software
Best For
Established manufacturing shops needing integrated CAM for plasma cutting alongside milling, turning, and other CNC processes.
Pricing
Custom enterprise pricing; perpetual licenses or subscriptions start at $15,000+ for plasma modules, with add-ons extra.
RADAN
enterpriseSheet metal CAD/CAM software with nesting capabilities for plasma cutting and fabrication processes.
RADNEST's automatic true-shape nesting with pierce point optimization and chain cutting for plasma efficiency
RADAN, developed by Hexagon, is a professional CAD/CAM software suite tailored for sheet metal fabrication, with strong support for plasma cutting through advanced nesting and CNC programming. It automates job preparation, optimizes material utilization with true-shape nesting, and includes simulation tools to verify cut paths before production. The software integrates seamlessly with various plasma cutting machines, handling features like kerf compensation, lead-ins, and multi-torch operations.
Pros
- Superior nesting algorithms that maximize material efficiency and minimize waste
- Comprehensive simulation and verification for error-free plasma cutting
- Broad compatibility with plasma machines and support for advanced features like bevel cutting
Cons
- Steep learning curve requiring significant training for new users
- High cost makes it less accessible for small shops
- Interface feels dated compared to newer cloud-based alternatives
Best For
Medium to large fabrication shops with high-volume plasma cutting needs seeking enterprise-grade optimization and automation.
Pricing
Custom enterprise pricing; typically starts at $15,000+ for perpetual licenses or subscription models from $5,000/year, plus maintenance.
Conclusion
ProNest leads as the top choice, celebrated for industry-leading nesting and efficiency features. SigmaNEST excels in maximizing material utilization, while Lantek Expert stands out with its comprehensive support for multiple cutting methods. Each tool offers distinct strengths, making them strong options based on specific operational needs.
Don’t miss out—take ProNest for a spin to experience its transformative efficiency and streamline your plasma cutting workflow.
Tools Reviewed
All tools were independently evaluated for this comparison