Commissioned Research
Top 9 Best Permanent Magnet Simulation Software of 2026

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Manufacturing Engineering

Top 9 Best Permanent Magnet Simulation Software of 2026

Compare permanent magnet simulation software options for electromagnetics design, with key tradeoffs and fit notes for engineering teams.

21 min readUpdated Editorially scoped research
How we ranked these tools
01Editorial Scope

Vendors set the topic, but our editors set the inclusion criteria and the evaluation framework before research starts.

02Source Research

Agents extract product evidence with provenance, then collect written reviews and transcribe video reviews and podcasts.

Read our full methodology →

Framework: Features 40% · Ease 30% · Value 30%

Gitnux may earn a commission through links on this page — this does not influence rankings. Editorial policy

Permanent magnet simulation software matters because design teams must predict magnetostatic fields, torque and force, and coupled heat or stress effects before prototypes exist. This comparison helps analysts and engineering operators weigh FEM solver fidelity against integration paths like CAD workflow hooks, API automation, and data model suitability for motor and magnet design.

QuickField is the best choice for engineers who need fast, repeatable magnetostatic screening for motor designs because its parameter-study templates keep variants consistent, whereas Elmer FEM is the better alternative for teams that want equation-driven control over nonlinear magnet modeling and batch runs.

Editor’s top 3 picks

Three quick recommendations before you dive into the full comparison below — each one leads on a different dimension.

Editor pick
1

QuickField

Repeatable job templates that keep parameter studies consistent across geometry and material variants.

Best for: Fits when engineers need fast, repeatable magnetostatic screening for motor designs.

2

Elmer FEM

Editor pick

Equation-driven project configuration lets magnet physics and solver choices be customized per study, not only selected from presets.

Best for: Fits when control over nonlinear magnet modeling and reproducible batch studies matter more than guided setup.

3

COMSOL Multiphysics

Editor pick

Physics-controlled meshing and parametric sweep workflows stay coherent across coupled electromagnetic-thermal studies.

Best for: Fits when teams need magnet plus thermal coupling with automated parametric sweeps on shared CAD geometry.

Comparison Table

1
QuickFieldBest overall
SMB
9.2/10
Overall
2
open-source
8.9/10
Overall
3
8.8/10
Overall
4
vertical specialist
8.3/10
Overall
5
SMB
8.2/10
Overall
6
7.7/10
Overall
7
open-source FEM
7.6/10
Overall
8
7.2/10
Overall
9
6.9/10
Overall
#1

QuickField

SMB

Finite element analysis software for magnetic, electric, heat transfer, and stress problems including permanent magnet systems.

9.2/10
Overall
Features9.2/10
Ease of Use9.0/10
Value9.4/10
Standout feature

Repeatable job templates that keep parameter studies consistent across geometry and material variants.

QuickField supports typical motor and magnet modeling steps like importing CAD geometry, setting boundary conditions, and running nonlinear magnetic analyses for air gap fields and flux distributions. The workflow emphasizes quick edit cycles, with persistent model definitions that reduce rework when geometry or material properties change. Result viewing and extraction are geared toward engineering iteration, not only one-off inspection of a single solve.

A key tradeoff is that QuickField’s permanent magnet feature coverage and coupling options do not reach the breadth of large multi-physics suites. It fits teams who need fast magnetostatic runs and repeatable parameter sweeps inside a smaller electromagnetic scope, especially during early torque ripple and cogging torque screening.

Pros
  • +Parameterized study workflow speeds repeated motor magnet iterations
  • +CAD-to-solve pipeline reduces manual rework between design variants
  • +Consistent result comparison for multiple geometry and material changes
  • +Focused magnetic analysis keeps setup cycles short
Cons
  • –Limited multi-physics coupling depth versus larger simulation suites
  • –Advanced customization depends more on built-in workflow than scripting freedom
  • –Automation and external integration options lag full API-centric ecosystems
  • –Complex ferromagnetic modeling setups can require more careful material prep
Use scenarios
  • Motor design engineers

    Early-stage magnet screening

    Shorter iteration loop

  • Product development teams

    Variant management for motor BOM changes

    Less study rework

Show 2 more scenarios
  • Analysis leads in engineering groups

    Parameter sweep on magnet shaping

    More confident tradeoffs

    Compare field maps and derived metrics across controlled sweep runs.

  • Research engineers

    Tool-assisted magnet geometry refinement

    Faster geometry convergence

    Iterate on model changes with tight solve-display feedback for field inspection.

Best for: Fits when engineers need fast, repeatable magnetostatic screening for motor designs.

#2

Elmer FEM

open-source

Elmer FEM is an open-source multiphysics solver with finite element capabilities for electromagnetic field problems.

8.9/10
Overall
Features8.9/10
Ease of Use8.9/10
Value8.9/10
Standout feature

Equation-driven project configuration lets magnet physics and solver choices be customized per study, not only selected from presets.

Elmer FEM targets magnet and machine analysts who need control over the solver setup and material laws rather than fixed magnet workflows. The project file approach captures boundary conditions, material parameters, solver selection, and mesh controls in a way that can be reused across runs. Nonlinear material modeling supports permanent magnet behavior via user-defined constitutive relationships, which helps when modeling recoil behavior or custom magnet demagnetization curves.

A key tradeoff is that achieving stable nonlinear convergence often requires manual tuning of solver settings and mesh refinement strategy. Elmer FEM fits situations where a team can invest in configuration discipline and wants reproducible studies for variants such as air gap field maps or flux linkage comparisons. The tool is less aligned with highly GUI-driven workflows that prioritize quick result generation over explicit solver control.

Pros
  • +User-extensible physics setup via project equations and solver controls
  • +Repeatable batch runs enable parametric studies across geometry and materials
  • +Nonlinear magnet behavior modeling supports custom magnet constitutive inputs
  • +Open workflow supports on-prem execution with direct file-based projects
Cons
  • –Nonlinear magnet runs often need manual convergence tuning
  • –GUI-driven setup is limited compared with commercial FEM environments
  • –Advanced multiphysics setups require careful configuration work
  • –Large 3D problems can demand time-intensive mesh refinement
Use scenarios
  • Magnet R&D engineers

    Nonlinear air-gap field verification across variants

    Consistent variant-to-variant comparisons

  • University research groups

    Custom magnet material behavior studies

    Tailored material law testing

Show 2 more scenarios
  • Controls and drives teams

    Torque ripple inputs from flux linkage maps

    Reusable inputs for drive models

    Use postprocessing outputs to build flux linkage or field-derived signals for downstream analysis.

  • Small engineering teams

    On-prem parametric sweeps

    Repeatable sweep results

    Execute repeated project runs with controlled geometry and material parameter changes for design screening.

Best for: Fits when control over nonlinear magnet modeling and reproducible batch studies matter more than guided setup.

#3

COMSOL Multiphysics

enterprise

Finite element simulation platform with dedicated electromagnetics tools for permanent magnet modeling and coupled multiphysics analysis.

8.8/10
Overall
Features8.8/10
Ease of Use8.8/10
Value8.8/10
Standout feature

Physics-controlled meshing and parametric sweep workflows stay coherent across coupled electromagnetic-thermal studies.

COMSOL Multiphysics pairs a magnetics solver with multi-physics coupling so permanent magnet studies can include electromagnetic-thermal interactions and shared geometry across disciplines. Its nonlinear material modeling supports custom magnet and ferromagnetic behavior needed for B-H curve and recoil-related effects.

COMSOL also supports parameterized sweeps and scriptable workflows for repeating rotor, magnet, and air-gap design variants. Built-in CAD import and physics-controlled meshing reduce the manual glue work common in magnet-only FEM pipelines.

Pros
  • +Strong multi-physics coupling between magnetics and thermal domains
  • +Nonlinear material models support realistic magnet and ferromagnetic behavior
  • +Parametric sweeps and scripting support automated design-space runs
  • +Geometry, meshing, and solver settings stay consistent across coupled physics
Cons
  • –Setup time increases for tightly coupled multi-physics configurations
  • –Large 3D magnet models can push mesh and memory requirements high
Use scenarios
  • Researchers and simulation engineers

    Coupled custom magnet model variants

    Repeatable experimental design testing

  • Photonics and electromagnetics researchers

    Resonant electromagnetic modeling with coupling

    Coupled device performance predictions

Show 2 more scenarios
  • CFD and thermal engineers

    Conjugate heat transfer around magnets

    Temperatures and heat-transfer behavior

    Simulate transient temperature behavior and heat-transfer effects alongside electromagnetic analysis for magnet systems.

  • Chemical and process engineers

    Heat and transport in equipment

    Hotspot and transient insights

    Model spatial transport, mixing, and heat transfer with kinetics in equipment geometries alongside coupled physics needs.

Best for: Fits when teams need magnet plus thermal coupling with automated parametric sweeps on shared CAD geometry.

#4

JMAG-Designer

vertical specialist

Electromagnetic simulation software focused on electric machines, including permanent magnet motor and generator design.

8.3/10
Overall
Features8.3/10
Ease of Use8.3/10
Value8.3/10
Standout feature

End-to-end permanent magnet machine modeling workflow that keeps magnet material behavior, field solving, and torque-focused outputs in one project structure.

JMAG-Designer runs magnetostatic and transient electromagnetic simulations for permanent magnet machines and magnet systems with a workflow focused on device geometry, material nonlinearities, and field extraction for design iteration. The package supports magnet-specific material entry with hysteresis-related curves and computes flux, forces, torque-related quantities, and related derived metrics for design tradeoffs.

Pros
  • +Strong permanent-magnet material modeling with curve-driven magnetic behavior
  • +Built-in machine-oriented workflow for recurring geometry and design revisions
  • +Field and performance postprocessing tailored to motor and magnet metrics
  • +Supports electromagnetic-thermal co-simulation for temperature-sensitive results
Cons
  • –Automation depth via API is limited compared with general-purpose solver stacks
  • –Mesh refinement control can require manual attention for tight air-gap gradients
  • –Complex custom physics often depends on specific JMAG module workflows
  • –Interoperability with external CAD and external solver toolchains can add friction
Use scenarios
  • BLDC and permanent-magnet motor teams

    Compare variants for torque and flux

    Validated torque and back-EMF

  • Magnetics and motor verification engineers

    Check nonlinear demagnetization and transients

    Evidence across operating scenarios

Show 2 more scenarios
  • Simulation validation and engineering teams

    Run revision-to-measurement correlation loops

    More repeatable correlation checks

    Reuse project structures and parameter sweeps to compare revisions and relate simulation outcomes to measured behavior.

  • Power electronics engineers

    Analyze power devices with multiphysics

    Electromagnetic and coupled results

    Model electromagnetic behavior and coupled device effects in power electronics assemblies using project-based workflows.

Best for: Fits when teams need a magnet-first motor modeling workflow with nonlinear materials and practical multiphysics coupling.

#5

FEMM

SMB

Free finite element package for 2D magnetics, electrostatics, heat flow, and current flow with common permanent magnet use cases.

8.2/10
Overall
Features8.2/10
Ease of Use8.1/10
Value8.3/10
Standout feature

Integrated FEMM scripting ties geometry edits, solving, and result extraction into repeatable automation runs.

FEMM provides a dedicated magnetostatic solver with nonlinear B-H curve handling and standard block-based materials, which makes it practical for magnet performance checks and motor topology studies. The toolchain includes geometry editing, boundary condition setup, and mesh generation inside the same environment. Post-processing targets magnet field quantities and force outputs used for design iteration. This focus keeps projects smaller in scope than general-purpose commercial solvers that prioritize coupled physics and advanced CAD integration.

Pros
  • +Focused magnetostatic solver with nonlinear B-H material support
  • +Built-in scripting enables repeatable parametric studies
  • +2D workflow supports quick geometry edits and force post-processing
  • +Open-source distribution supports on-premise model inspection
Cons
  • –2D-centric workflow limits fidelity for 3D effects like end-turn leakage
  • –Transient and multi-physics coupling coverage is narrower than commercial suites
Use scenarios
  • Motor design engineers

    Quick pole and air-gap trade studies

    Shorter iteration cycles

  • Magnet material analysts

    Nonlinear B-H fit verification

    Faster material sensitivity checks

Show 1 more scenario
  • Research teams

    Custom automation for batch runs

    Repeatable study datasets

    Run parametric sweeps and extract force or flux metrics via script control.

Best for: Fits when 2D magnetostatic trade studies need repeatable automation without multi-physics overhead.

#6

EMWorks

SMB

EMWorks adds electromagnetic finite element simulation for permanent magnets and electric machines inside CAD workflows.

7.7/10
Overall
Features7.7/10
Ease of Use7.7/10
Value7.7/10
Standout feature

Magnet-first workflow centered on B-H curve-driven magnetostatic runs for machine-level flux linkage and force outputs.

EMWorks performs permanent magnet simulations with a focus on magnet-specific geometry workflows and nonlinear material inputs for magnetostatic and derived performance outputs. The tool supports modeling inputs such as B-H curves and magnet properties, then computes magnetic field quantities used to estimate forces, flux linkage, and torque-related metrics for machine layouts.

Pros
  • +Magnet-centric modeling workflow reduces setup time versus generic FEM-only tools
  • +Nonlinear magnet material inputs support realistic B-H behavior
  • +Parametric reruns support quick compare-and-iterate loops for magnet geometry
  • +Outputs target machine-level metrics like forces and flux linkage
Cons
  • –Limited automation depth and API surface compared with full simulation suites
  • –Multi-physics coupling options are narrower than general-purpose FEM environments
  • –Advanced meshing control and solver customization are less granular for edge cases
  • –Model portability can require rework when translating between different tool chains
Use scenarios
  • Permanent magnet and actuator designers

    Air-gap and demagnetization stability studies

    Compare magnetic stability

  • Multiphysics and electromechanical engineering teams

    Temperature rise and motion coupling

    Assess operation-driven thermal effects

Show 2 more scenarios
  • Design engineers and simulation analysts

    Parametric sweeps across design inputs

    Evidence across multiple variants

    Run repeatable sweeps over geometry, material properties, and operating conditions to compare extracted performance metrics.

  • EMC and electromagnetic compatibility engineers

    Stray-field and excitation interference checks

    Identify interference risks early

    Examine field behavior and electromagnetic interaction around electrical and electronic designs before physical testing.

Best for: Fits when teams need fast magnet-focused iterations and acceptable nonlinear material realism.

#7

GetDP

open-source FEM

Open-source finite element solver supporting magnetostatic and time-domain electromagnetic problems.

7.6/10
Overall
Features7.6/10
Ease of Use7.6/10
Value7.6/10
Standout feature

User-defined equation-driven physics lets magnet problem definitions go beyond prebuilt magnetic features.

GetDP is an open-source finite element solver focused on user-defined physics and custom analysis workflows for magnet problems. It uses a domain-specific equation language so users can define magnetostatic and time-dependent formulations, including nonlinear material behavior, without relying on a fixed magnetic toolkit.

Pros
  • +Equation language enables custom permanent-magnet formulations and constraints
  • +Scriptable project inputs support parameter sweeps for geometry and materials
  • +Open-source solver model fits reproducibility and on-prem verification
  • +Boundary condition and material nonlinearity control for magnet problems
Cons
  • –Magnet-specific tooling is thinner than commercial Maxwell or Flux workflows
  • –Custom formulations increase setup time versus wizard-driven FEM tools
  • –Large magnet assemblies can demand careful meshing discipline
  • –Mixed workflows need tighter integration planning for multi-physics stacks
Use scenarios
  • Permanent magnet design engineers

    Custom magnetostatics with nonlinear materials

    Custom physics magnet simulations

  • Simulation analysts and researchers

    Air-gap flux and force post-processing

    Decision-ready magnet metrics

Show 1 more scenario
  • Systems engineers running batch studies

    Repeatable parameter sweep automation

    Repeatable multi-variant runs

    Create repeatable project definitions and run automated multi-variant studies for permanent magnet design questions.

Best for: Fits when teams need reproducible, custom magnet FEA formulations and automated study runs.

#8

Faraday

SMB

2D and 3D electromagnetic field solver for magnets and coils.

7.2/10
Overall
Features7.2/10
Ease of Use7.3/10
Value7.1/10
Standout feature

Parametric generation linked to magnet-motor study reuse to standardize results across variations.

Faraday from integratedsoft.com focuses on permanent magnet simulation workflows that stay integrated from geometry inputs to solver runs and result checks. It supports parametric modeling so magnet and motor variations can be regenerated without rebuilding the whole study setup.

Pros
  • +Parametric study workflow reduces rebuild time for magnet and motor variants
  • +Focused permanent magnet workflow streamlines setup compared with general EM suites
  • +Scriptable automation supports repeatable solver runs across project variants
  • +Consistent result handling helps teams compare flux and torque outputs
Cons
  • –Advanced multi-physics coupling depth trails full multiphysics authoring tools
  • –Complex material hysteresis workflows need careful configuration discipline
  • –Solver control granularity is less extensive than commercial FEM suites
  • –Large model scaling can hit throughput limits without workflow tuning
Use scenarios
  • Motor design teams

    Regenerate magnet and motor variations

    Faster variant generation

  • Simulation standardization teams

    Standardize model-to-result checks

    Consistent simulation results

Show 2 more scenarios
  • Magnet-focused engineering groups

    Nonlinear permanent magnet calculations

    Reliable magnet simulation runs

    Run magnet-centric workflows that emphasize nonlinear magnetic behavior and repeatable calculation runs.

  • Design iteration teams

    Iterate with parametric updates

    More repeatable design iteration

    Keep geometry inputs tied to solver runs so that magnet system updates produce repeatable results.

Best for: Fits when engineering teams need repeatable permanent magnet simulations with parametric automation.

#9

MOOSE Magnetic

API-first

Open simulation framework with magnetics capabilities for custom multiphysics modeling that can include permanent magnet problems.

6.9/10
Overall
Features6.9/10
Ease of Use6.9/10
Value6.9/10
Standout feature

MOOSE-style extensibility lets custom coupled physics blocks run with the same input-driven workflow.

MOOSE Magnetic targets magnetostatic and electromagnetics workflows inside the MOOSE multiphysics environment, which is a concrete fit for teams already using MOOSE for coupled physics. It supports nonlinear ferromagnetic material behavior through configurable material models and lets users assemble custom physics blocks for geometry, boundary conditions, and solver controls.

Pros
  • +Reuses the MOOSE architecture for custom physics block composition
  • +Config-driven parametric sweeps through batchable case inputs
  • +Nonlinear ferromagnetic material behavior is integrated into the solve setup
  • +Supports extensibility for electromagnetics coupling work beyond magnetostatics
Cons
  • –Model setup can require more developer-style work than GUI-driven solvers
  • –Meshing and solver-tuning often need manual mesh and convergence discipline
  • –Workflow defaults are less guided for permanent magnet tutorials than commercial FEM tools
  • –Higher complexity raises run-management overhead for large sweep grids
Use scenarios
  • Teams already using MOOSE

    Magnetostatic field workflows in MOOSE

    Nonlinear magnet field calculations

  • Simulation engineers building custom blocks

    Assemble physics blocks for magnets

    Reproducible case setup

Show 2 more scenarios
  • Permanent magnet study leads

    Scriptable parameter runs and reproducibility

    Repeatable magnet studies

    Run scriptable parametric cases for permanent magnet studies while keeping inputs as versionable artifacts.

  • Coupled-physics expansion teams

    Extend magnet workflows with extra physics

    Expandable coupled workflows

    Start with magnet field calculation workflows and expand into additional coupling when required.

Best for: Fits when engineering teams need MOOSE-compatible magnet solves with automation and custom physics extension.

Conclusion

After evaluating 9 permanent magnet simulation software, QuickField stands out as our overall top pick — it scored highest across our combined criteria of features, ease of use, and value, which is why it sits at #1 in the rankings above.

Our Top Pick
QuickField

Use the comparison table and detailed reviews above to validate the fit against your own requirements before committing to a tool.

Frequently Asked Questions About Permanent Magnet Simulation Software

How do Elmer FEM, GetDP, and COMSOL Multiphysics differ in how magnet physics is defined?
Elmer FEM and GetDP use equation-driven definitions so magnetostatic terms, boundary conditions, and nonlinear material laws are built into the project setup. COMSOL Multiphysics starts from physics interfaces and magnet-related material models, then extends through multiphysics coupling and parameterized sweeps on shared geometry. The choice affects how quickly a team can reproduce a custom formulation versus reusing a fixed magnetic toolkit.
When is a transient electromagnetic solve required in JMAG-Designer versus a magnetostatic-only workflow in FEMM?
JMAG-Designer supports transient electromagnetic runs for cases where induced currents, time-dependent excitation, or time-varying machine states change fields and torque. FEMM stays focused on magnetostatic modeling, so it is less suitable when time evolution or dynamic current effects drive the measured outputs. The gap shows up when torque ripple or eddy-current effects must be time-resolved.
Which toolset best supports parametric sweep automation for motor and magnet variants without manual rebuilds?
COMSOL Multiphysics and Faraday emphasize parameterized sweeps and repeated runs on retained study structure. FEMM provides scripting automation for repeating geometry edits and result extraction in a controlled 2D workflow. Elmer FEM and GetDP also support repeatable automation patterns, but the engineer must wire more of the workflow logic around the equation-based setup.
What breaks if mesh generation and physics settings are not kept consistent across coupled studies in COMSOL Multiphysics?
In COMSOL Multiphysics, inconsistent physics-controlled meshing across magnetics and thermal coupling can produce mismatched regions for temperature-dependent properties. That mismatch affects nonlinear material behavior and can distort derived quantities used for design decisions. Coherent meshing and shared configuration are what keep electromagnetic-thermal coupling stable across variants.
How do MOOSE Magnetic and Elmer FEM handle extensibility when teams add custom physics blocks?
MOOSE Magnetic treats model components as configurable physics blocks inside the MOOSE environment, so custom coupling can be added using the same input-driven workflow. Elmer FEM supports equation-level customization by letting teams define solver-relevant physics constructs per study. The tradeoff is that MOOSE Magnetic aligns with MOOSE’s artifact-based automation model, while Elmer FEM shifts more responsibility to the equation configuration and boundary condition wiring.
Which integration approach is more suitable for orchestration through files and solver coupling: EMWorks or COMSOL Multiphysics?
EMWorks is built around magnet-first workflows that couple magnet inputs to solver runs through its file and result coupling patterns. COMSOL Multiphysics is designed for parameterized study automation on shared CAD geometry, which often reduces glue logic when electromagnetic-thermal coupling spans multiple physics interfaces. Teams that need tight external orchestration frequently find COMSOL’s study structure easier to align with multi-physics automation.
How do scripting workflows in FEMM versus QuickField affect repeatability of geometry and results across iterations?
FEMM scripting ties geometry edits, solving, and extraction into a repeatable automation run sequence. QuickField uses job templates that preserve parameter-driven geometry and solver execution consistency across projects. FEMM provides deeper control over the run logic, while QuickField provides stronger guardrails for keeping iterative screening aligned to a repeatable template.
What security and access-control issues tend to appear when magnet simulation teams scale across multiple users in COMSOL Multiphysics versus local open-source stacks like FEMM and Elmer FEM?
COMSOL Multiphysics deployments can introduce shared project access patterns that require role-based control and auditability around study edits and run outputs. Open-source stacks like FEMM and Elmer FEM often run locally, so the primary risk becomes unmanaged environment access rather than centralized governance. The practical outcome is different operational overhead for RBAC and audit logging when simulations move from single-user workstations to coordinated teams.
How does Faraday’s parametric generation compare with JMAG-Designer’s reusable machine templates for preserving model intent during redesigns?
Faraday links parametric generation to a magnet-motor study reuse model so updated variants regenerate without rebuilding the entire study structure. JMAG-Designer relies on project-based machine templates with parameter controls focused on repeated design revisions and torque-related outputs. The distinction shows up when a redesign changes both geometry and magnet material behavior, where template discipline in JMAG-Designer can preserve output comparability while Faraday emphasizes regenerated parametric consistency.
Where do Elmer FEM and GetDP fall short compared with magnet-specific workflows like EMWorks for magnet material realism and output focus?
Elmer FEM and GetDP can reproduce nonlinear magnetic behavior through custom formulations, but the engineer must ensure the physics setup matches the desired magnet-performance metrics and output definitions. EMWorks is magnet-first and centers magnet inputs such as B-H curve and magnet properties to compute field quantities and force-related metrics for machine layouts. The tradeoff is greater control in Elmer FEM and GetDP versus faster alignment to magnet-centric performance outputs in EMWorks.

Tools reviewed

Primary sources checked during evaluation.

Referenced in the comparison table and product reviews above.

How to Choose the Right Permanent Magnet Simulation Software

What separates permanent magnet simulation software for us is how faithfully it models magnet materials and boundary conditions, then how well it repeats the same results across runs. Focus on criteria like Solver accuracy, Material library completeness, and Output diagnostics to avoid tools that look fine but fail on real magnet geometries.

Solver accuracy controls

Why it matters

Solver accuracy controls decide whether predicted fields and forces track the same solution when you change run settings. For permanent magnet work, small numerical differences can shift force, flux, and gap predictions.

How to check

Run the same provided example twice using tighter and looser accuracy or refinement settings, if available. Compare the key outputs the demo shows (e.g., field/force plots) and note whether the results converge or drift.

Permanent magnet material library

Why it matters

A complete material library matters because permanent magnet results depend on having the right magnet grade data in the format the solver expects. Missing or oversimplified material inputs lead to incorrect field levels and forces.

How to check

Check whether the demo includes common magnet grade definitions and whether you can import your own magnet data. Ask to see what happens when you switch magnet grade and compare the resulting field or force changes.

Geometry and meshing workflow

Why it matters

Geometry and meshing workflow affects whether users can model complex magnet shapes without constant manual fixes. In this category, bad meshing choices can create artifacts that look physical.

How to check

Try loading a sample geometry with multiple parts (magnets plus surrounding iron or air regions) and watch the meshing steps the tool uses. Ask for a simple before/after plot that shows how the mesh changes and how outputs respond.

Nonlinear magnet and ferromagnet handling

Why it matters

Nonlinear material handling matters when the magnetic circuit pushes materials outside a linear approximation. The gap field and forces can be sensitive to this, especially when iron saturates.

How to check

In the demo, switch between a linear and a nonlinear material option (if offered) and compare the resulting field/force outputs. Ask for an example where saturation is present and see whether the outputs change in a defensible way.

Outputs for field and force

Why it matters

Outputs for field and force decide whether you can validate against measurement or earlier designs. Permanent magnet users usually need both spatial field maps and derived mechanical quantities.

How to check

Export or inspect outputs such as field maps and computed forces/torques for an example. Confirm you can generate the outputs your team typically compares (plots, numeric reports, and probe values).

Output diagnostics and repeatability

Why it matters

Output diagnostics and repeatability tell us whether the solver actually reached a stable solution. When results must be trusted across iterations, you need clear convergence and error indicators.

How to check

Run the same case with identical settings twice and compare the reported convergence or stopping criteria. If diagnostics exist, check the logs for iteration behavior and whether the tool flags questionable runs.

Red flags

  • Results shift a lot when you only tighten solver accuracy settings.
  • Material grade data is missing or cannot be replaced with your own data.
  • The tool shows maps but provides unclear diagnostics for whether the solution converged.

Fit by situation

  • If you compare designs against measurements, prioritize Output diagnostics and repeatability.
  • If your magnet grades are specialized, prioritize Permanent magnet material library.
  • If you model multi-part assemblies with tight clearances, prioritize Geometry and meshing workflow.
Commissioned Research

Funding and competing interests

This study was co-funded by several of the vendors assessed in it. No single vendor funded it. Funders could propose the market studied.

They had no role in selecting vendors, setting or weighting criteria, analysing data or drawing conclusions, and they received the same factual-accuracy check as every other vendor assessed.

Market definition, inclusion rules and criteria weights were fixed by an editor before research began and did not change afterwards. Editorial process →

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