Quick Overview
- 1#1: Autodesk Moldflow - Leading CAE software for simulating injection molding processes including fill, pack, cool, and warp analysis.
- 2#2: Moldex3D - True 3D simulation software for plastic injection molding, fiber-reinforced composites, and advanced processes.
- 3#3: SolidWorks Plastics - Integrated plastics simulation tools within SolidWorks CAD for injection molding analysis and mold design optimization.
- 4#4: Siemens NX - Comprehensive CAD/CAM/CAE platform with Mold Wizard for automated injection mold design and manufacturing.
- 5#5: PTC Creo - Advanced parametric CAD software with dedicated modules for injection mold design, parting lines, and simulation.
- 6#6: CATIA - High-end PLM suite with mold tooling design workbench for complex injection molds in aerospace and automotive.
- 7#7: Autodesk Fusion 360 - Cloud-based CAD/CAM/CAE with generative design and Moldflow integration for injection molding workflows.
- 8#8: Cimatron - Specialized CAD/CAM for mold design, electrode machining, and NC programming tailored to injection molds.
- 9#9: SigmaSoft Virtual Molding - Virtual molding simulation for injection, compression, and gas-assist processes with machine-specific data.
- 10#10: VISI Mould - Integrated CAD/CAM/CAE for designing plastic injection molds with reverse engineering and machining automation.
Tools were selected based on core functionality, simulation accuracy, user experience, and long-term value, ensuring the list reflects the most robust, versatile, and practical options in the field.
Comparison Table
This comparison table highlights leading injection mold design software tools, such as Autodesk Moldflow, Moldex3D, SolidWorks Plastics, Siemens NX, PTC Creo, and others. It outlines key features, capabilities, and application strengths to guide users in selecting the most suitable software for their projects.
| # | Tool | Category | Overall | Features | Ease of Use | Value |
|---|---|---|---|---|---|---|
| 1 | Autodesk Moldflow Leading CAE software for simulating injection molding processes including fill, pack, cool, and warp analysis. | specialized | 9.5/10 | 9.8/10 | 7.5/10 | 8.7/10 |
| 2 | Moldex3D True 3D simulation software for plastic injection molding, fiber-reinforced composites, and advanced processes. | specialized | 9.2/10 | 9.6/10 | 7.8/10 | 8.4/10 |
| 3 | SolidWorks Plastics Integrated plastics simulation tools within SolidWorks CAD for injection molding analysis and mold design optimization. | specialized | 8.7/10 | 9.3/10 | 7.9/10 | 8.1/10 |
| 4 | Siemens NX Comprehensive CAD/CAM/CAE platform with Mold Wizard for automated injection mold design and manufacturing. | enterprise | 8.7/10 | 9.4/10 | 7.2/10 | 8.0/10 |
| 5 | PTC Creo Advanced parametric CAD software with dedicated modules for injection mold design, parting lines, and simulation. | enterprise | 8.5/10 | 9.2/10 | 6.8/10 | 7.5/10 |
| 6 | CATIA High-end PLM suite with mold tooling design workbench for complex injection molds in aerospace and automotive. | enterprise | 8.7/10 | 9.5/10 | 6.8/10 | 7.2/10 |
| 7 | Autodesk Fusion 360 Cloud-based CAD/CAM/CAE with generative design and Moldflow integration for injection molding workflows. | enterprise | 8.4/10 | 9.2/10 | 7.8/10 | 8.0/10 |
| 8 | Cimatron Specialized CAD/CAM for mold design, electrode machining, and NC programming tailored to injection molds. | specialized | 8.1/10 | 8.6/10 | 7.4/10 | 7.7/10 |
| 9 | SigmaSoft Virtual Molding Virtual molding simulation for injection, compression, and gas-assist processes with machine-specific data. | specialized | 8.4/10 | 9.1/10 | 6.8/10 | 8.0/10 |
| 10 | VISI Mould Integrated CAD/CAM/CAE for designing plastic injection molds with reverse engineering and machining automation. | specialized | 7.8/10 | 8.5/10 | 6.5/10 | 7.0/10 |
Leading CAE software for simulating injection molding processes including fill, pack, cool, and warp analysis.
True 3D simulation software for plastic injection molding, fiber-reinforced composites, and advanced processes.
Integrated plastics simulation tools within SolidWorks CAD for injection molding analysis and mold design optimization.
Comprehensive CAD/CAM/CAE platform with Mold Wizard for automated injection mold design and manufacturing.
Advanced parametric CAD software with dedicated modules for injection mold design, parting lines, and simulation.
High-end PLM suite with mold tooling design workbench for complex injection molds in aerospace and automotive.
Cloud-based CAD/CAM/CAE with generative design and Moldflow integration for injection molding workflows.
Specialized CAD/CAM for mold design, electrode machining, and NC programming tailored to injection molds.
Virtual molding simulation for injection, compression, and gas-assist processes with machine-specific data.
Integrated CAD/CAM/CAE for designing plastic injection molds with reverse engineering and machining automation.
Autodesk Moldflow
specializedLeading CAE software for simulating injection molding processes including fill, pack, cool, and warp analysis.
Advanced 3D warpage prediction with coupled flow-thermal-stress analysis for precise part distortion forecasting
Autodesk Moldflow is the industry-leading injection molding simulation software that enables engineers to analyze and optimize the entire molding process, from fill, pack, and cool to warpage and fiber flow. It provides accurate predictions of defects like sink marks, weld lines, and short shots, helping to reduce physical prototypes and production costs. With modules like Moldflow Adviser for quick studies and Insight for advanced analysis, it supports complex geometries and multi-cavity molds. Integrated seamlessly with Autodesk CAD tools, it streamlines design-to-manufacturing workflows.
Pros
- Unmatched simulation accuracy with validated models for filling, cooling, and warpage
- Vast material database exceeding 13,000 grades with advanced characterization tools
- Deep integration with Autodesk ecosystem (Inventor, Fusion 360) and third-party CAD
Cons
- Steep learning curve requiring specialized training for full utilization
- High system resource demands for complex 3D simulations
- Premium pricing that may deter small shops
Best For
Professional mold designers and plastics engineers in high-volume manufacturing optimizing injection molding processes for quality and efficiency.
Pricing
Subscription-based; Moldflow Adviser ~$4,000/year, full Insight suite ~$15,000+/year, or included in Autodesk Product Design & Manufacturing Collection (~$2,800/year).
Moldex3D
specializedTrue 3D simulation software for plastic injection molding, fiber-reinforced composites, and advanced processes.
True 3D tetrahedral meshing that eliminates midplane approximations for superior accuracy on thin-walled and intricate designs
Moldex3D is a premier CAE simulation software specialized for plastic injection molding, allowing engineers to virtually predict and optimize the entire molding process from filling and packing to cooling and warpage. It excels in analyzing complex phenomena like fiber orientation in reinforced plastics, gas-assist molding, and overmolding, helping to identify defects early and reduce physical prototypes. With seamless integration into CAD workflows and a vast material database, it streamlines mold design validation for high-precision manufacturing.
Pros
- Exceptionally accurate true 3D meshing for complex geometries
- Comprehensive analysis modules including warpage, fiber flow, and multi-component molding
- Extensive material library with over 7,000 validated plastics
Cons
- Steep learning curve for beginners due to advanced functionality
- High computational resource demands requiring powerful hardware
- Premium pricing not ideal for small-scale users
Best For
Enterprise-level mold designers and injection molding manufacturers focused on high-precision, high-volume production with complex parts.
Pricing
Quote-based enterprise licensing; perpetual licenses start around $20,000-$50,000+ depending on modules, with annual maintenance fees.
SolidWorks Plastics
specializedIntegrated plastics simulation tools within SolidWorks CAD for injection molding analysis and mold design optimization.
Embedded 3D flow simulation directly in the CAD model without data translation or external meshing
SolidWorks Plastics is an advanced simulation add-in for SolidWorks CAD software, focused on injection molding analysis for plastic parts. It simulates the entire molding process—including fill, pack, cool, and warp stages—to predict defects like sink marks, warpage, and short shots. Users can optimize gate locations, runner designs, and cooling lines directly within their 3D CAD models, reducing iterations and manufacturing costs.
Pros
- Seamless integration with SolidWorks CAD for workflow efficiency
- Comprehensive material database with over 5,000 validated plastics
- Accurate multi-component and fiber-reinforced material simulations
Cons
- Steep learning curve for non-expert users
- High cost, requiring a base SolidWorks license
- Limited export options outside the SolidWorks ecosystem
Best For
Professional engineering teams and mold designers using SolidWorks who need precise injection molding simulations to validate designs early.
Pricing
Annual subscription from ~$6,000 USD (requires SolidWorks Premium license); perpetual options available with ~20% annual maintenance.
Siemens NX
enterpriseComprehensive CAD/CAM/CAE platform with Mold Wizard for automated injection mold design and manufacturing.
Mold Wizard's fully automated mold design wizard from part geometry to complete assembly
Siemens NX is a comprehensive CAD/CAM/CAE platform with specialized tools for injection mold design, including the Mold Wizard module for automating parting lines, core/cavity extraction, runner systems, and cooling channels. It integrates design, simulation (via NX Moldflow integration), and manufacturing preparation in a single environment, supporting complex multi-cavity molds and high-precision geometries. Ideal for professional engineering workflows, it enables validation through flow analysis and optimization before production.
Pros
- Advanced automation via Mold Wizard for rapid mold creation
- Seamless integration of CAD, CAE simulation, and CAM for end-to-end workflow
- Superior handling of complex geometries and large assemblies
Cons
- Steep learning curve due to extensive feature set
- High cost prohibitive for small teams or simple projects
- Resource-heavy, requiring powerful hardware
Best For
Large engineering firms and manufacturers tackling complex, high-volume injection molds with integrated simulation needs.
Pricing
Subscription-based, typically $10,000–$25,000+ per user/year depending on modules and enterprise licensing.
PTC Creo
enterpriseAdvanced parametric CAD software with dedicated modules for injection mold design, parting lines, and simulation.
Automatic mold layout with intelligent parting line creation and comprehensive undercut analysis
PTC Creo is a comprehensive CAD/CAM/CAE software suite from PTC, featuring dedicated modules like Creo Mold Design for creating high-precision injection molds, including cavities, cores, runners, gates, and cooling channels. It supports parametric modeling, automation for mold layout, and integrated simulation for flow analysis and optimization. Ideal for complex geometries, it streamlines the entire mold design process from concept to manufacturing preparation.
Pros
- Advanced automation for mold splitting, undercut detection, and component placement
- Integrated simulation and analysis tools for mold filling, cooling, and warpage
- Extensive libraries of standard mold bases, inserts, and ejectors
Cons
- Steep learning curve requiring significant training
- High cost, especially for full suite with extensions
- Resource-heavy, demanding powerful hardware
Best For
Large engineering teams and enterprises designing complex, high-volume injection molds requiring precise simulation and automation.
Pricing
Subscription-based; basic CAD starts at ~$2,500/user/year, full mold design extensions add $5,000+ per user annually.
CATIA
enterpriseHigh-end PLM suite with mold tooling design workbench for complex injection molds in aerospace and automotive.
Associative mold design with automatic parting line detection and update propagation across the entire assembly
CATIA, from Dassault Systèmes (3ds.com), is a high-end PLM suite with dedicated workbenches for injection mold design, enabling precise 3D modeling of cores, cavities, slides, lifters, and cooling systems. It integrates advanced simulation tools for mold flow analysis, warpage prediction, and structural validation directly within the design environment. Widely used in demanding industries like automotive and aerospace, it supports associative design updates across complex assemblies for efficient iteration.
Pros
- Exceptional precision for complex geometries and surface modeling
- Seamless integration of CAD, CAM, and CAE for end-to-end mold workflows
- Powerful automation via Knowledgeware and macros for repetitive tasks
Cons
- Steep learning curve requiring extensive training
- Prohibitively expensive for SMBs or simple projects
- High system resource demands and long load times for large assemblies
Best For
Large engineering teams and enterprises designing high-precision, complex injection molds for industries like automotive and consumer electronics.
Pricing
Enterprise-level subscriptions start at $12,000+ per user/year, with additional costs for advanced modules, simulations, and support.
Autodesk Fusion 360
enterpriseCloud-based CAD/CAM/CAE with generative design and Moldflow integration for injection molding workflows.
Integrated Moldflow simulation for precise injection molding analysis directly within the CAD environment
Autodesk Fusion 360 is a cloud-based 3D CAD/CAM/CAE platform that supports injection mold design through advanced parametric modeling, automated parting line generation, core/cavity creation, and draft analysis tools. It integrates simulation capabilities for mold flow, cooling, and warpage prediction, often via extensions like Moldflow. Additionally, its CAM workspace enables direct toolpath generation for machining molds, streamlining the workflow from design to production.
Pros
- Integrated CAD/CAM/CAE for end-to-end mold design and manufacturing
- Cloud-based collaboration and real-time simulation feedback
- Extensive library of mold-specific tools like automated splitting and undercuts
Cons
- Steep learning curve for complex mold assemblies
- Subscription-only model limits flexibility
- Performance can lag with very large models compared to dedicated software
Best For
Small to medium engineering teams needing an all-in-one platform for product design, mold creation, simulation, and CNC machining.
Pricing
Free for hobbyists/startups (limited); commercial subscription $545/year or $70/month, with team options up to $1,710/year per user.
Cimatron
specializedSpecialized CAD/CAM for mold design, electrode machining, and NC programming tailored to injection molds.
Intelligent automation for parting line detection and slider/core design that drastically cuts design time
Cimatron, developed by 3Shape, is a powerful CAD/CAM software suite tailored for injection mold design, toolmaking, and die manufacturing. It offers advanced automation for creating complex molds, including parting lines, cores, cavities, cooling channels, and undercuts. The software integrates seamless design-to-manufacturing workflows with high-speed NC programming, making it suitable for precision mold production.
Pros
- Highly automated mold design wizards reduce manual work significantly
- Integrated CAD/CAM for efficient design-to-machining transition
- Excellent support for complex molds with undercuts and sliders
Cons
- Steep learning curve for new users due to dense feature set
- High licensing costs limit accessibility for small shops
- Limited modern cloud collaboration features
Best For
Experienced mold designers and manufacturers handling high-precision, complex injection molds in mid-to-large production environments.
Pricing
Quote-based enterprise licensing; perpetual licenses start around $20,000+ with annual maintenance fees.
SigmaSoft Virtual Molding
specializedVirtual molding simulation for injection, compression, and gas-assist processes with machine-specific data.
True 3D cooling channel simulation with heat transfer accuracy unmatched in multi-layer conformal cooling designs
SigmaSoft Virtual Molding (SIGMASOFT®) is a comprehensive 3D simulation platform specialized for injection molding processes, enabling users to virtually prototype and optimize mold designs. It simulates the entire molding cycle—including filling, packing, cooling, and warpage—with high fidelity to predict defects and refine parameters. Primarily used by mold makers and OEMs, it bridges design and production to minimize physical trials and iterations.
Pros
- Highly accurate 3D process simulations including machine-specific behaviors
- Extensive material database with over 12,000 grades
- Advanced optimization tools for gates, runners, and cooling channels
Cons
- Steep learning curve requiring specialized training
- High computational demands needing powerful hardware
- Enterprise pricing limits accessibility for small firms
Best For
Experienced mold designers and process engineers in mid-to-large manufacturers focused on high-precision injection molding optimization.
Pricing
Custom enterprise licensing starting at $20,000+ per seat; includes annual maintenance and support.
VISI Mould
specializedIntegrated CAD/CAM/CAE for designing plastic injection molds with reverse engineering and machining automation.
Automatic 3D mold design with intelligent component libraries and collision-free cooling channel generation
VISI Mould from Hexagon is a specialized CAD/CAM software suite designed for the complete design and manufacture of plastic injection molds. It offers advanced 2D/3D surface modeling, automatic mold base creation, cooling line design, and integrated CAM for high-speed machining. The tool excels in handling complex geometries with features like reverse engineering, electrode design, and plastic flow simulation via VISI Flow integration.
Pros
- Powerful integrated CAD/CAM workflow for end-to-end mold production
- Advanced tools for complex mold splits, slides, and undercuts
- Robust simulation capabilities including VISI Flow for injection analysis
Cons
- Steep learning curve due to dense interface and specialized workflows
- High cost limits accessibility for small shops
- Limited modern collaboration features like cloud integration
Best For
Experienced engineers and manufacturers in high-precision injection molding who need comprehensive on-premise CAD/CAM capabilities.
Pricing
Perpetual licenses or subscriptions starting at $15,000+ depending on modules, with annual maintenance around 18-20%; contact Hexagon for custom quotes.
Conclusion
The review of top injection mold design software highlights Autodesk Moldflow as the clear leader, offering unmatched CAE simulation for fill, pack, cool, and warp analysis. Moldex3D and SolidWorks Plastics, ranking second and third, provide strong alternatives—Moldex3D for true 3D and advanced process capabilities, and SolidWorks Plastics for integrated CAD workflows—catering to different design needs.
Begin with Autodesk Moldflow, the top-ranked tool, to leverage its comprehensive simulation and enhance your injection molding design and manufacturing efficiency.
Tools Reviewed
All tools were independently evaluated for this comparison
