GITNUXBEST LIST

Manufacturing Engineering

Top 10 Best Hazop Software of 2026

Explore top Hazop software tools to boost process safety. Compare features, evaluate options, and find your best fit—discover now.

Rajesh Patel

Rajesh Patel

Feb 11, 2026

10 tools comparedExpert reviewed
Independent evaluation · Unbiased commentary · Updated regularly
Learn more
Hazard and Operability (HAZOP) studies are foundational to process safety, making the right software critical for efficient analysis, collaboration, and compliance. With a diverse array of tools—from enterprise-grade platforms to user-friendly solutions—this curated list highlights the best options to suit varied professional needs.

Quick Overview

  1. 1#1: Sphera PHA-Pro - Industry-leading software for structured Process Hazard Analysis including HAZOP studies with worksheets, reporting, and team collaboration.
  2. 2#2: Primatech PHA-Works - User-friendly PHA software designed for HAZOP and other hazard analysis methods with intuitive worksheets and export capabilities.
  3. 3#3: DNV Synergi Plant - Enterprise engineering software with advanced HAZOP module for process design and operability studies.
  4. 4#4: BowTieXP - Visual risk management tool supporting HAZOP studies alongside bowtie analysis for barrier management.
  5. 5#5: exSILentia - Comprehensive software for HAZOP, LOPA, and SIL verification with integrated risk assessment features.
  6. 6#6: FaultTree+ - Reliability analysis software featuring HAZOP worksheets integrated with fault tree and event tree modeling.
  7. 7#7: ReliaSoft XFMEA - FMEA and PHA software supporting HAZOP methodologies with customizable worksheets and reporting tools.
  8. 8#8: Intelex PHA - Cloud-based EHS platform with PHA module for conducting and managing HAZOP studies.
  9. 9#9: Cority PHA - EHS management software offering PHA capabilities including HAZOP worksheets and audit trails.
  10. 10#10: OmegaLand HAZOP - Plant simulation software with dedicated HAZOP tool for process hazard identification and analysis.

Tools were evaluated based on key factors like HAZOP-specific functionality, usability, reliability, and value, ensuring a mix of industry-leading and specialized solutions that deliver optimal performance for process safety teams.

Comparison Table

Hazop software is essential for streamlining process risk analysis and safety planning, making it a cornerstone of modern industrial safety management. This comparison table breaks down key features, workflows, and industry suitability of top tools like Sphera PHA-Pro, Primatech PHA-Works, DNV Synergi Plant, BowTieXP, exSILentia, and others, enabling readers to identify the best fit for their operational needs.

Industry-leading software for structured Process Hazard Analysis including HAZOP studies with worksheets, reporting, and team collaboration.

Features
9.8/10
Ease
8.7/10
Value
9.2/10

User-friendly PHA software designed for HAZOP and other hazard analysis methods with intuitive worksheets and export capabilities.

Features
9.5/10
Ease
8.5/10
Value
8.8/10

Enterprise engineering software with advanced HAZOP module for process design and operability studies.

Features
9.2/10
Ease
7.8/10
Value
8.0/10
4BowTieXP logo7.8/10

Visual risk management tool supporting HAZOP studies alongside bowtie analysis for barrier management.

Features
7.5/10
Ease
8.2/10
Value
7.0/10
5exSILentia logo7.8/10

Comprehensive software for HAZOP, LOPA, and SIL verification with integrated risk assessment features.

Features
8.5/10
Ease
7.2/10
Value
7.5/10
6FaultTree+ logo7.1/10

Reliability analysis software featuring HAZOP worksheets integrated with fault tree and event tree modeling.

Features
8.2/10
Ease
6.3/10
Value
6.8/10

FMEA and PHA software supporting HAZOP methodologies with customizable worksheets and reporting tools.

Features
8.2/10
Ease
6.5/10
Value
6.8/10

Cloud-based EHS platform with PHA module for conducting and managing HAZOP studies.

Features
8.2/10
Ease
7.4/10
Value
7.1/10
9Cority PHA logo8.2/10

EHS management software offering PHA capabilities including HAZOP worksheets and audit trails.

Features
8.6/10
Ease
7.7/10
Value
7.9/10

Plant simulation software with dedicated HAZOP tool for process hazard identification and analysis.

Features
7.5/10
Ease
6.8/10
Value
6.9/10
1
Sphera PHA-Pro logo

Sphera PHA-Pro

enterprise

Industry-leading software for structured Process Hazard Analysis including HAZOP studies with worksheets, reporting, and team collaboration.

Overall Rating9.6/10
Features
9.8/10
Ease of Use
8.7/10
Value
9.2/10
Standout Feature

Integrated PHA lifecycle management with 'evergreen' study updates and automated consequence modeling for continuous risk optimization

Sphera PHA-Pro is a leading enterprise-grade Process Hazard Analysis (PHA) software tailored for HAZOP studies and other methodologies like LOPA, What-If, and FMEA in process industries. It facilitates collaborative risk assessments with structured worksheets, automated risk calculations, and customizable risk matrices to identify hazards, evaluate safeguards, and ensure regulatory compliance. The platform supports full PHA lifecycle management, including study creation, audits, updates, and advanced reporting for ongoing safety improvements.

Pros

  • Comprehensive support for HAZOP, LOPA, HAZID, and other PHA methods with automated calculations and risk graphing
  • Robust collaboration tools for multidisciplinary teams, including real-time editing and audit trails
  • Advanced reporting, export options (Excel, PDF), and integrations with ERP/CMS systems for seamless workflows

Cons

  • Steep learning curve for users new to advanced PHA software
  • Enterprise pricing may be prohibitive for small teams or startups
  • Limited native mobile app support, relying on web access

Best For

Large chemical, oil & gas, and pharmaceutical companies managing complex, high-risk process facilities.

Pricing

Custom enterprise licensing, typically $15,000+ annually based on users, modules, and deployment (on-premise or cloud).

2
Primatech PHA-Works logo

Primatech PHA-Works

specialized

User-friendly PHA software designed for HAZOP and other hazard analysis methods with intuitive worksheets and export capabilities.

Overall Rating9.2/10
Features
9.5/10
Ease of Use
8.5/10
Value
8.8/10
Standout Feature

Advanced worksheet linking across process nodes for seamless multi-node HAZOP analysis

Primatech PHA-Works is a mature, desktop-based software solution specialized for Process Hazard Analysis (PHA), with robust support for HAZOP studies and other techniques like What-If, FMEA, and LOPA. It provides structured worksheets for documenting deviations, causes, consequences, safeguards, and recommendations, facilitating collaborative team sessions. The tool excels in generating detailed reports, risk matrices, and exports for compliance and follow-up actions in process industries.

Pros

  • Comprehensive support for multiple PHA methods including HAZOP
  • Highly customizable worksheets and risk ranking tools
  • Strong reporting, printing, and data export capabilities

Cons

  • Limited to Windows desktop (no cloud or mobile support)
  • Steep learning curve for beginners
  • Premium pricing without free tier or trial

Best For

Experienced process safety engineers and teams in chemical, oil & gas, or pharma sectors handling complex, large-scale HAZOP studies.

Pricing

Perpetual licenses starting around $5,000-$10,000 per user plus annual maintenance; contact for quote.

3
DNV Synergi Plant logo

DNV Synergi Plant

enterprise

Enterprise engineering software with advanced HAZOP module for process design and operability studies.

Overall Rating8.7/10
Features
9.2/10
Ease of Use
7.8/10
Value
8.0/10
Standout Feature

Bidirectional integration with P&ID and 3D models for dynamic, data-driven HAZOP studies

DNV Synergi Plant is a comprehensive engineering software suite designed for the design, operation, and maintenance of process plants in industries like oil & gas, chemicals, and power. It includes dedicated HAZOP modules for conducting structured hazard and operability studies, supporting digital P&IDs, node-based analysis, and risk assessment workflows. The tool integrates HAZOP with other analyses such as SIL verification, LOPA, and bowtie diagrams for holistic safety management.

Pros

  • Deep integration with P&ID, 3D models, and other engineering data for automated HAZOP inputs
  • Robust multi-user collaboration and customizable worksheets with advanced reporting
  • Comprehensive database for causes, consequences, and safeguards across plant lifecycle

Cons

  • Steep learning curve due to its enterprise-level complexity
  • High cost suitable mainly for large organizations
  • Resource-intensive requiring powerful hardware for large projects

Best For

Large engineering firms and operators in oil & gas or chemicals needing integrated plant design and advanced HAZOP within a full lifecycle platform.

Pricing

Enterprise licensing with custom quotes; typically annual subscriptions starting at $10,000+ per user/module depending on scope.

4
BowTieXP logo

BowTieXP

specialized

Visual risk management tool supporting HAZOP studies alongside bowtie analysis for barrier management.

Overall Rating7.8/10
Features
7.5/10
Ease of Use
8.2/10
Value
7.0/10
Standout Feature

Dynamic bowtie diagrams with real-time barrier performance monitoring and escalation factor modeling

BowTieXP is a specialized software tool from CGE Risk Management Solutions designed primarily for creating interactive bowtie diagrams to model risks, hazards, threats, consequences, and control barriers. While not a traditional HAZOP worksheet tool, it supports risk identification and analysis through visual bowtie methodology, which can complement HAZOP studies by providing a graphical representation of deviations and safeguards. It excels in barrier management, auditing, and enterprise-level risk visualization for high-hazard industries like oil & gas and chemicals.

Pros

  • Intuitive drag-and-drop interface for rapid bowtie diagram creation
  • Robust barrier management and KPI tracking for proactive risk control
  • Excellent visualization and reporting for stakeholder communication

Cons

  • Lacks native HAZOP guideword worksheets and tabular study formats
  • Steep pricing for small teams or individual users
  • Learning curve for advanced features beyond basic diagramming

Best For

Risk analysts and safety teams in process industries using bowtie methodology to visualize and manage risks identified from HAZOP studies.

Pricing

Perpetual licenses start at around €5,000 per user with annual maintenance fees; enterprise subscriptions available upon request.

Visit BowTieXPbowtiexpsoftware.com
5
exSILentia logo

exSILentia

specialized

Comprehensive software for HAZOP, LOPA, and SIL verification with integrated risk assessment features.

Overall Rating7.8/10
Features
8.5/10
Ease of Use
7.2/10
Value
7.5/10
Standout Feature

Automated linking of HAZOP deviations and consequences directly to SIL probability of failure calculations

exSILentia, available from erm.com (now part of DNV/Sphera ecosystem), is a process safety lifecycle software primarily focused on Safety Integrity Level (SIL) verification but with robust support for HAZOP studies, LOPA, and risk graphing. It enables teams to import HAZOP worksheets, link safeguards to SIL calculations, and generate comprehensive reports for regulatory compliance in process industries. While not a pure HAZOP tool, it excels in integrating hazard identification data into quantitative risk assessments.

Pros

  • Seamless integration of HAZOP data with SIL verification and LOPA
  • Advanced reporting and export capabilities for audits
  • Industry-standard compliance with IEC 61508/61511

Cons

  • Steep learning curve for full feature set
  • HAZOP functionality is secondary to SIL focus
  • High cost limits accessibility for smaller teams

Best For

Process safety engineers in oil & gas or chemical plants needing integrated HAZOP-to-SIL workflows.

Pricing

Enterprise licensing model; perpetual licenses start around $5,000-$10,000 per seat plus annual maintenance, or subscription from $2,000/user/year—contact vendor for quotes.

6
FaultTree+ logo

FaultTree+

specialized

Reliability analysis software featuring HAZOP worksheets integrated with fault tree and event tree modeling.

Overall Rating7.1/10
Features
8.2/10
Ease of Use
6.3/10
Value
6.8/10
Standout Feature

Integrated probabilistic solver for real-time fault tree quantification and sensitivity analysis

FaultTree+ from Isograph is a specialized software for fault tree analysis (FTA), event tree analysis, and related reliability modeling, often used in safety and risk assessment workflows that complement HAZOP studies. It allows users to graphically construct fault trees, perform probabilistic calculations, and identify critical failure paths through cut-set analysis. While not a primary HAZOP tool with native worksheet or guide-word templates, it excels in quantitative follow-up analysis after qualitative HAZOP sessions, integrating with Isograph's broader Reliability Workbench suite.

Pros

  • Powerful fault tree and event tree modeling for quantitative risk assessment
  • Advanced analysis tools like minimal cut sets and importance measures
  • Customizable reporting and export options for regulatory compliance

Cons

  • Lacks dedicated HAZOP worksheet or guide-word automation
  • Steep learning curve for non-experts due to complex interface
  • Pricing is premium without clear tiered options for basic HAZOP needs

Best For

Reliability engineers in process industries who conduct HAZOP studies and need robust fault tree analysis for prioritization and quantification.

Pricing

Perpetual licenses start around $3,000-$5,000 depending on modules; annual maintenance ~20%; contact Isograph for quotes.

Visit FaultTree+isograph.com
7
ReliaSoft XFMEA logo

ReliaSoft XFMEA

enterprise

FMEA and PHA software supporting HAZOP methodologies with customizable worksheets and reporting tools.

Overall Rating7.4/10
Features
8.2/10
Ease of Use
6.5/10
Value
6.8/10
Standout Feature

Multi-method analysis platform allowing seamless HAZOP data linkage to FMEA, RCM, and life data analysis tools

ReliaSoft XFMEA is a reliability engineering software suite that supports HAZOP studies as one of its core analysis methods, alongside FMEA, FMECA, and RCM. It provides structured worksheets for hazard identification, deviation analysis using standard guide words, and risk prioritization in process safety assessments. Designed for integration with other ReliaSoft tools like Weibull++ and BlockSim, it enables data-driven reliability predictions and reporting for complex systems.

Pros

  • Comprehensive support for HAZOP with customizable worksheets and guide words
  • Strong integration with ReliaSoft reliability tools for linked analyses
  • Robust reporting and export options for compliance and audits

Cons

  • Dated Windows-based interface feels clunky compared to modern web apps
  • Steep learning curve, especially for HAZOP newcomers
  • Expensive licensing limits accessibility for small teams

Best For

Reliability engineers in large industrial firms conducting integrated HAZOP and FMEA studies within enterprise reliability workflows.

Pricing

Perpetual licenses start at ~$4,000-$6,000 per user plus annual maintenance (~20%); volume discounts available, quote-based.

8
Intelex PHA logo

Intelex PHA

enterprise

Cloud-based EHS platform with PHA module for conducting and managing HAZOP studies.

Overall Rating7.8/10
Features
8.2/10
Ease of Use
7.4/10
Value
7.1/10
Standout Feature

Deep integration with the Intelex EHSQ ecosystem, enabling seamless data flow between PHA studies and incident management, audits, and corrective actions.

Intelex PHA is a cloud-based Process Hazard Analysis software module within the Intelex EHSQ platform, designed specifically for conducting HAZOP studies, LOPA, What-If analyses, and other PHA methodologies. It provides customizable worksheets, guideword libraries, risk matrices, and collaborative tools to document hazards, causes, consequences, and safeguards efficiently. The software emphasizes audit trails, automated reporting, and integration with broader EHS management systems for enterprise-wide risk oversight.

Pros

  • Comprehensive support for multiple PHA methods including detailed HAZOP worksheets
  • Strong integration with Intelex EHSQ suite for holistic safety management
  • Robust reporting, analytics, and compliance tracking features

Cons

  • Enterprise-level pricing can be prohibitive for small to mid-sized teams
  • Steep learning curve due to extensive customization options
  • Setup and configuration often requires IT or consultant support

Best For

Large process industry enterprises seeking an integrated EHS platform with advanced PHA/HAZOP capabilities.

Pricing

Custom quote-based enterprise pricing; modular subscriptions typically start at several thousand dollars annually per module.

9
Cority PHA logo

Cority PHA

enterprise

EHS management software offering PHA capabilities including HAZOP worksheets and audit trails.

Overall Rating8.2/10
Features
8.6/10
Ease of Use
7.7/10
Value
7.9/10
Standout Feature

Deep integration with enterprise EHS systems for end-to-end risk lifecycle management from PHA to incident tracking.

Cority PHA is a specialized module within the Cority EHS management platform, designed for conducting Process Hazard Analyses (PHA) including HAZOP studies in high-risk industries like chemicals, oil & gas, and manufacturing. It provides structured worksheets for identifying deviations, causes, consequences, safeguards, and risk rankings, while supporting team collaboration and action tracking. The software integrates with broader EHS workflows for compliance reporting, audits, and continuous improvement.

Pros

  • Supports multiple PHA methodologies including HAZOP, FMEA, and LOPA with customizable worksheets
  • Seamless integration with Cority's full EHS suite for holistic risk management
  • Robust reporting, analytics, and action management tools for regulatory compliance

Cons

  • Enterprise-focused pricing may be prohibitive for small teams
  • Steeper learning curve due to extensive features and customization options
  • Primarily shines in integrated environments; less ideal as a standalone HAZOP tool

Best For

Mid-to-large enterprises in process-heavy industries seeking integrated EHS and PHA solutions.

Pricing

Custom enterprise subscription pricing, typically starting at $10,000+ annually based on users, modules, and deployment scale.

10
OmegaLand HAZOP logo

OmegaLand HAZOP

specialized

Plant simulation software with dedicated HAZOP tool for process hazard identification and analysis.

Overall Rating7.2/10
Features
7.5/10
Ease of Use
6.8/10
Value
6.9/10
Standout Feature

Direct linkage to 3D plant models from OmegaLand Designer for visual P&ID node identification and analysis

OmegaLand HAZOP, developed by Hitachi High-Tech, is a specialized software tool for conducting Hazard and Operability (HAZOP) studies in process industries, supporting structured risk assessments through guideword-based deviation analysis. It enables collaborative team sessions, cause-consequence linking, and automated report generation, with integration into the broader OmegaLand suite for plant lifecycle management. Primarily targeted at engineering firms handling complex industrial plants, it emphasizes compliance with standards like IEC 61882.

Pros

  • Seamless integration with OmegaLand 3D models for precise node definition
  • Robust support for team-based HAZOP sessions and customizable worksheets
  • Comprehensive reporting and export options compliant with industry standards

Cons

  • Steep learning curve due to dense interface and engineering-focused design
  • Limited cloud or mobile accessibility, primarily desktop-based
  • High cost with opaque enterprise licensing

Best For

Large engineering firms and EPC contractors already using Hitachi's OmegaLand ecosystem for plant design and safety analysis.

Pricing

Enterprise licensing model; contact Hitachi High-Tech for custom quotes, typically starting at several thousand USD per user or site license.

Visit OmegaLand HAZOPhitachi-hightech.com

Conclusion

The top 10 Hazop tools offer distinct strengths, with Sphera PHA-Pro leading as the most comprehensive choice, boasting structured workflows and robust team collaboration features. Primatech PHA-Works and DNV Synergi Plant provide strong alternatives—each excelling in user-friendliness and enterprise-level capabilities, respectively—ensuring there’s a fit for varied operational needs. Together, these tools underscore the evolving role of software in enhancing process safety and risk management.

Sphera PHA-Pro logo
Our Top Pick
Sphera PHA-Pro

Ready to optimize your Hazop studies? Dive into Sphera PHA-Pro to experience its industry-leading features, or explore Primatech or DNV Synergi Plant based on your specific workflow needs—each is designed to elevate efficiency and confidence in hazard analysis.