GITNUXREPORT 2026

Aluminum Extrusion Industry Statistics

The global aluminum extrusion industry is steadily growing due to strong automotive and construction demand.

Gitnux Team

Expert team of market researchers and data analysts.

First published: Feb 13, 2026

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Key Statistics

Statistic 1

Construction applications consumed 42% of global extrusions in 2023.

Statistic 2

Automotive sector used 25% of aluminum extrusions worldwide in 2023.

Statistic 3

Building & construction segment valued at USD 50 billion in 2023.

Statistic 4

Electrical applications accounted for 12% of extrusion demand.

Statistic 5

Machinery & equipment used 18% of extrusions in 2023.

Statistic 6

Transportation (non-auto) 8% share in global market.

Statistic 7

Consumer goods extrusions 5% of total production.

Statistic 8

Renewable energy frames used 3% of extrusions in 2023.

Statistic 9

HVAC systems demand 7% of extrusion profiles.

Statistic 10

Furniture applications 4% market share globally.

Statistic 11

Medical equipment extrusions growing at 6% CAGR.

Statistic 12

Aerospace sector consumed 2.5% high-strength extrusions.

Statistic 13

Packaging industry used 1.8% thin-wall extrusions.

Statistic 14

Electronics cooling profiles 3.2% demand.

Statistic 15

Solar panel frames 2.8% of construction extrusions.

Statistic 16

Window frames 35% of architectural extrusions.

Statistic 17

Door profiles 20% in building sector.

Statistic 18

Automotive heat exchangers 15% of auto extrusions.

Statistic 19

Battery enclosures 10% rising in EV extrusions.

Statistic 20

Ladder rungs and scaffolding 8% industrial use.

Statistic 21

Global aluminum extrusion market size was valued at USD 112.6 billion in 2022 and is projected to reach USD 152.3 billion by 2030, growing at a CAGR of 3.8%.

Statistic 22

The U.S. aluminum extrusion market revenue was approximately USD 12.4 billion in 2023.

Statistic 23

Asia-Pacific aluminum extrusion market accounted for 52% of global revenue in 2022.

Statistic 24

European aluminum extrusion industry grew at 4.2% CAGR from 2018-2023.

Statistic 25

India's aluminum extrusion capacity utilization rate reached 85% in FY2023.

Statistic 26

Global demand for aluminum extrusions expected to hit 25 million metric tons by 2028.

Statistic 27

North American market share in global aluminum extrusions stood at 18% in 2023.

Statistic 28

China dominated with 60% of world aluminum extrusion production in 2022.

Statistic 29

Automotive segment drove 22% of global extrusion market growth in 2023.

Statistic 30

Construction sector consumed 45% of aluminum extrusions globally in 2022.

Statistic 31

Middle East aluminum extrusion market to grow at 5.1% CAGR till 2030.

Statistic 32

Latin America extrusion market valued at USD 4.2 billion in 2023.

Statistic 33

Sustainable extrusions segment projected to grow fastest at 4.5% CAGR.

Statistic 34

U.K. aluminum extrusion imports rose 12% YoY in 2023.

Statistic 35

Global extrusion billet demand forecasted at 18.5 million tons by 2027.

Statistic 36

Southeast Asia extrusion market CAGR of 6.2% from 2024-2032.

Statistic 37

Russia aluminum extrusion output increased 8% in 2023.

Statistic 38

Africa extrusion market to reach USD 1.8 billion by 2028.

Statistic 39

Japan extrusion market valued at JPY 450 billion in FY2023.

Statistic 40

Brazil's extrusion capacity expanded by 15% in 2023.

Statistic 41

South Korea extrusion exports hit USD 2.1 billion in 2023.

Statistic 42

Turkey extrusion production reached 450,000 tons in 2023.

Statistic 43

Australia market grew 3.5% in 2023 to AUD 1.2 billion.

Statistic 44

Canada extrusion demand up 7% in Q4 2023.

Statistic 45

Mexico extrusion imports from China rose 25% in 2023.

Statistic 46

Global high-precision extrusion market at USD 15 billion in 2023.

Statistic 47

U.S. construction extrusions market USD 5.6 billion in 2023.

Statistic 48

Europe automotive extrusions to grow at 4.8% CAGR.

Statistic 49

China extrusion market share 55% in 2023.

Statistic 50

World extrusion market recovery post-COVID at 5.2% in 2023.

Statistic 51

Global aluminum extrusion production reached 14.2 million metric tons in 2022.

Statistic 52

U.S. extrusion plants numbered 150 with total capacity of 2.1 million tons in 2023.

Statistic 53

China produced 8.5 million tons of extruded aluminum products in 2022.

Statistic 54

Europe total extrusion output was 3.1 million tons in 2023.

Statistic 55

India's extrusion production hit 650,000 tons in FY2023.

Statistic 56

Average global extrusion press size increased to 2,800 tons in 2023.

Statistic 57

U.S. primary extrusion capacity utilization at 78% in 2023.

Statistic 58

Mexico's annual extrusion capacity stands at 450,000 tons.

Statistic 59

Germany's extrusion production 420,000 tons in 2023.

Statistic 60

Japan extruded 550,000 tons of aluminum in FY2023.

Statistic 61

Brazil production reached 280,000 tons in 2023.

Statistic 62

Australia extruded 120,000 tons annually as of 2023.

Statistic 63

South Korea's extrusion output 380,000 tons in 2023.

Statistic 64

Turkey capacity utilization 92% with 500,000 tons output.

Statistic 65

Canada's extrusion production 250,000 tons in 2023.

Statistic 66

Thailand extrusion plants produced 150,000 tons in 2023.

Statistic 67

UAE annual extrusion capacity 200,000 tons operational in 2023.

Statistic 68

Italy extruded 380,000 tons in 2023.

Statistic 69

Spain production 220,000 tons with 85% utilization.

Statistic 70

France extrusion output 180,000 tons in 2023.

Statistic 71

U.K. production 140,000 tons annually.

Statistic 72

Poland extrusion capacity 150,000 tons in 2023.

Statistic 73

Vietnam production surged to 100,000 tons in 2023.

Statistic 74

Argentina output 80,000 tons in 2023.

Statistic 75

Saudi Arabia new extrusion line adds 50,000 tons capacity.

Statistic 76

Global average scrap usage in extrusion 35% in 2023.

Statistic 77

U.S. extrusion energy consumption 15 kWh/kg average.

Statistic 78

Asia-Pacific construction extrusions 55% global share.

Statistic 79

North America automotive extrusions 22% world market.

Statistic 80

Europe led in per capita extrusion consumption at 12 kg/person.

Statistic 81

China's extrusion exports USD 15 billion in 2023.

Statistic 82

U.S. imports 40% of its extrusions from Mexico and Canada.

Statistic 83

Middle East capacity growth 12% YoY in 2023.

Statistic 84

India's extrusion exports doubled to 50,000 tons in 2023.

Statistic 85

Germany's extrusion trade surplus EUR 1.2 billion.

Statistic 86

Southeast Asia imports 70% extrusions from China.

Statistic 87

Brazil domestic consumption 250,000 tons annually.

Statistic 88

Australia's 90% import dependency on extrusions.

Statistic 89

South Korea exports to U.S. up 18% in 2023.

Statistic 90

Turkey's extrusion exports to EU 60% of total.

Statistic 91

Canada's Quebec region 70% of national production.

Statistic 92

Mexico Baja California cluster 40% national capacity.

Statistic 93

UAE Dubai free zone 50% regional exports hub.

Statistic 94

Vietnam's extrusion FDI from China USD 500 million.

Statistic 95

Poland Eastern Europe hub with 20% growth.

Statistic 96

Saudi Vision 2030 targets 500,000 tons capacity.

Statistic 97

Africa South Africa 80% continental production.

Statistic 98

Japan domestic market 95% self-sufficient.

Statistic 99

Recycling rates in Europe extrusions 85% in 2023.

Statistic 100

Global shift to 6xxx series alloys 65% of extrusions.

Statistic 101

Adoption of friction stir welding in extrusions up 25%.

Statistic 102

Energy-efficient extrusion presses reduce power by 20%.

Statistic 103

3D printing integration for extrusion dies 15% faster tooling.

Statistic 104

Low-carbon aluminum extrusions demand up 30% in EU.

Statistic 105

AI-optimized billet heating saves 10% energy.

Statistic 106

Seamless tubing extrusion tech output up 40%.

Statistic 107

Nano-coated dies extend life by 50% in extrusion.

Statistic 108

Electrically assisted extrusion reduces force 30%.

Statistic 109

Global recycled content in extrusions to hit 50% by 2030.

Statistic 110

Hydrostatic extrusion for complex shapes commercialized.

Statistic 111

Digital twins in extrusion lines improve yield 12%.

Statistic 112

Carbon footprint of extrusions down 18% since 2015.

Statistic 113

Ultrasonic-assisted extrusion enhances strength 25%.

Statistic 114

Automation in extrusion plants 70% robotized by 2025 forecast.

Statistic 115

Bio-lubricants in extrusion reduce emissions 15%.

Statistic 116

Precision extrusion tolerances now <0.05mm standard.

Statistic 117

Hybrid extrusion-forging processes for auto parts.

Statistic 118

Blockchain traceability for sustainable extrusions launched.

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From a staggering global market value of $112.6 billion to China's commanding 60% production share, the aluminum extrusion industry is a dynamic powerhouse driving everything from sleek automotive frames to resilient green energy infrastructure.

Key Takeaways

  • Global aluminum extrusion market size was valued at USD 112.6 billion in 2022 and is projected to reach USD 152.3 billion by 2030, growing at a CAGR of 3.8%.
  • The U.S. aluminum extrusion market revenue was approximately USD 12.4 billion in 2023.
  • Asia-Pacific aluminum extrusion market accounted for 52% of global revenue in 2022.
  • Global aluminum extrusion production reached 14.2 million metric tons in 2022.
  • U.S. extrusion plants numbered 150 with total capacity of 2.1 million tons in 2023.
  • China produced 8.5 million tons of extruded aluminum products in 2022.
  • Construction applications consumed 42% of global extrusions in 2023.
  • Automotive sector used 25% of aluminum extrusions worldwide in 2023.
  • Building & construction segment valued at USD 50 billion in 2023.
  • Asia-Pacific construction extrusions 55% global share.
  • North America automotive extrusions 22% world market.
  • Europe led in per capita extrusion consumption at 12 kg/person.
  • Recycling rates in Europe extrusions 85% in 2023.
  • Global shift to 6xxx series alloys 65% of extrusions.
  • Adoption of friction stir welding in extrusions up 25%.

The global aluminum extrusion industry is steadily growing due to strong automotive and construction demand.

End-Use Applications

  • Construction applications consumed 42% of global extrusions in 2023.
  • Automotive sector used 25% of aluminum extrusions worldwide in 2023.
  • Building & construction segment valued at USD 50 billion in 2023.
  • Electrical applications accounted for 12% of extrusion demand.
  • Machinery & equipment used 18% of extrusions in 2023.
  • Transportation (non-auto) 8% share in global market.
  • Consumer goods extrusions 5% of total production.
  • Renewable energy frames used 3% of extrusions in 2023.
  • HVAC systems demand 7% of extrusion profiles.
  • Furniture applications 4% market share globally.
  • Medical equipment extrusions growing at 6% CAGR.
  • Aerospace sector consumed 2.5% high-strength extrusions.
  • Packaging industry used 1.8% thin-wall extrusions.
  • Electronics cooling profiles 3.2% demand.
  • Solar panel frames 2.8% of construction extrusions.
  • Window frames 35% of architectural extrusions.
  • Door profiles 20% in building sector.
  • Automotive heat exchangers 15% of auto extrusions.
  • Battery enclosures 10% rising in EV extrusions.
  • Ladder rungs and scaffolding 8% industrial use.

End-Use Applications Interpretation

While construction may frame the aluminum extrusion industry, the plot thickens with a supporting cast from autos to aerospace, proving that this metal is the versatile, high-strength backbone holding modern life together.

Market Size & Growth

  • Global aluminum extrusion market size was valued at USD 112.6 billion in 2022 and is projected to reach USD 152.3 billion by 2030, growing at a CAGR of 3.8%.
  • The U.S. aluminum extrusion market revenue was approximately USD 12.4 billion in 2023.
  • Asia-Pacific aluminum extrusion market accounted for 52% of global revenue in 2022.
  • European aluminum extrusion industry grew at 4.2% CAGR from 2018-2023.
  • India's aluminum extrusion capacity utilization rate reached 85% in FY2023.
  • Global demand for aluminum extrusions expected to hit 25 million metric tons by 2028.
  • North American market share in global aluminum extrusions stood at 18% in 2023.
  • China dominated with 60% of world aluminum extrusion production in 2022.
  • Automotive segment drove 22% of global extrusion market growth in 2023.
  • Construction sector consumed 45% of aluminum extrusions globally in 2022.
  • Middle East aluminum extrusion market to grow at 5.1% CAGR till 2030.
  • Latin America extrusion market valued at USD 4.2 billion in 2023.
  • Sustainable extrusions segment projected to grow fastest at 4.5% CAGR.
  • U.K. aluminum extrusion imports rose 12% YoY in 2023.
  • Global extrusion billet demand forecasted at 18.5 million tons by 2027.
  • Southeast Asia extrusion market CAGR of 6.2% from 2024-2032.
  • Russia aluminum extrusion output increased 8% in 2023.
  • Africa extrusion market to reach USD 1.8 billion by 2028.
  • Japan extrusion market valued at JPY 450 billion in FY2023.
  • Brazil's extrusion capacity expanded by 15% in 2023.
  • South Korea extrusion exports hit USD 2.1 billion in 2023.
  • Turkey extrusion production reached 450,000 tons in 2023.
  • Australia market grew 3.5% in 2023 to AUD 1.2 billion.
  • Canada extrusion demand up 7% in Q4 2023.
  • Mexico extrusion imports from China rose 25% in 2023.
  • Global high-precision extrusion market at USD 15 billion in 2023.
  • U.S. construction extrusions market USD 5.6 billion in 2023.
  • Europe automotive extrusions to grow at 4.8% CAGR.
  • China extrusion market share 55% in 2023.
  • World extrusion market recovery post-COVID at 5.2% in 2023.

Market Size & Growth Interpretation

The world is bending over backwards for aluminum extrusions, with China holding over half the global market in a firm but eco-conscious grip, construction gobbling up nearly 45% of the output, and the automotive sector revving up a steady 22% of the growth, proving that while the future is being built sustainably, it's definitely not being built softly.

Production Statistics

  • Global aluminum extrusion production reached 14.2 million metric tons in 2022.
  • U.S. extrusion plants numbered 150 with total capacity of 2.1 million tons in 2023.
  • China produced 8.5 million tons of extruded aluminum products in 2022.
  • Europe total extrusion output was 3.1 million tons in 2023.
  • India's extrusion production hit 650,000 tons in FY2023.
  • Average global extrusion press size increased to 2,800 tons in 2023.
  • U.S. primary extrusion capacity utilization at 78% in 2023.
  • Mexico's annual extrusion capacity stands at 450,000 tons.
  • Germany's extrusion production 420,000 tons in 2023.
  • Japan extruded 550,000 tons of aluminum in FY2023.
  • Brazil production reached 280,000 tons in 2023.
  • Australia extruded 120,000 tons annually as of 2023.
  • South Korea's extrusion output 380,000 tons in 2023.
  • Turkey capacity utilization 92% with 500,000 tons output.
  • Canada's extrusion production 250,000 tons in 2023.
  • Thailand extrusion plants produced 150,000 tons in 2023.
  • UAE annual extrusion capacity 200,000 tons operational in 2023.
  • Italy extruded 380,000 tons in 2023.
  • Spain production 220,000 tons with 85% utilization.
  • France extrusion output 180,000 tons in 2023.
  • U.K. production 140,000 tons annually.
  • Poland extrusion capacity 150,000 tons in 2023.
  • Vietnam production surged to 100,000 tons in 2023.
  • Argentina output 80,000 tons in 2023.
  • Saudi Arabia new extrusion line adds 50,000 tons capacity.
  • Global average scrap usage in extrusion 35% in 2023.
  • U.S. extrusion energy consumption 15 kWh/kg average.

Production Statistics Interpretation

Globally, we're squeezing out aluminum profiles like there's no tomorrow, with China doing the heavy lifting, the U.S. plants operating at a comfortable 78% capacity as if they're saving some energy for a rainy day, and everyone else from Turkey to Thailand hustling to shape the modern world one press at a time.

Regional Insights

  • Asia-Pacific construction extrusions 55% global share.
  • North America automotive extrusions 22% world market.
  • Europe led in per capita extrusion consumption at 12 kg/person.
  • China's extrusion exports USD 15 billion in 2023.
  • U.S. imports 40% of its extrusions from Mexico and Canada.
  • Middle East capacity growth 12% YoY in 2023.
  • India's extrusion exports doubled to 50,000 tons in 2023.
  • Germany's extrusion trade surplus EUR 1.2 billion.
  • Southeast Asia imports 70% extrusions from China.
  • Brazil domestic consumption 250,000 tons annually.
  • Australia's 90% import dependency on extrusions.
  • South Korea exports to U.S. up 18% in 2023.
  • Turkey's extrusion exports to EU 60% of total.
  • Canada's Quebec region 70% of national production.
  • Mexico Baja California cluster 40% national capacity.
  • UAE Dubai free zone 50% regional exports hub.
  • Vietnam's extrusion FDI from China USD 500 million.
  • Poland Eastern Europe hub with 20% growth.
  • Saudi Vision 2030 targets 500,000 tons capacity.
  • Africa South Africa 80% continental production.
  • Japan domestic market 95% self-sufficient.

Regional Insights Interpretation

The global aluminum extrusion game reveals a world of regional heavyweights, from Asia-Pacific's construction dominance and Europe's insatiable per-capita appetite to a web of strategic dependencies, where export powerhouses like China feed growing markets and nations carefully balance self-sufficiency with crucial trade alliances.

Technological & Sustainability Trends

  • Recycling rates in Europe extrusions 85% in 2023.
  • Global shift to 6xxx series alloys 65% of extrusions.
  • Adoption of friction stir welding in extrusions up 25%.
  • Energy-efficient extrusion presses reduce power by 20%.
  • 3D printing integration for extrusion dies 15% faster tooling.
  • Low-carbon aluminum extrusions demand up 30% in EU.
  • AI-optimized billet heating saves 10% energy.
  • Seamless tubing extrusion tech output up 40%.
  • Nano-coated dies extend life by 50% in extrusion.
  • Electrically assisted extrusion reduces force 30%.
  • Global recycled content in extrusions to hit 50% by 2030.
  • Hydrostatic extrusion for complex shapes commercialized.
  • Digital twins in extrusion lines improve yield 12%.
  • Carbon footprint of extrusions down 18% since 2015.
  • Ultrasonic-assisted extrusion enhances strength 25%.
  • Automation in extrusion plants 70% robotized by 2025 forecast.
  • Bio-lubricants in extrusion reduce emissions 15%.
  • Precision extrusion tolerances now <0.05mm standard.
  • Hybrid extrusion-forging processes for auto parts.
  • Blockchain traceability for sustainable extrusions launched.

Technological & Sustainability Trends Interpretation

The European extrusion industry is hammering out a greener, stronger, and smarter future, hitting record recycling rates, slashing energy use, and embracing AI and automation to forge ahead with incredible precision and responsibility.

Sources & References