Key Takeaways
- The global apparel and footwear industry accounts for 10% of global carbon emissions, more than all international flights and maritime shipping combined.
- Apparel manufacturing consumes 116 million tons of coal equivalent energy annually, projected to rise 63% by 2030.
- Fast fashion contributes 4-5% of global methane emissions from landfills where 60% of clothes decompose.
- Fashion production makes up 10% of carbon emissions, with a single cotton t-shirt requiring 2,700 liters of water during its lifecycle.
- Washing synthetic clothes releases 0.5 million tons of microfibers into oceans yearly, equivalent to 50 billion plastic bottles.
- Dyeing processes in apparel use 200 liters of water per kg of fabric, polluting rivers with untreated effluents.
- The apparel sector produces 92 million tons of textile waste annually, with less than 1% recycled into new garments.
- 85% of unwanted clothing ends up in landfills or incinerated, totaling 11 million tons in the EU alone yearly.
- Global textile waste reached 109 million tons in 2019, expected to increase to 148 million tons by 2030 without intervention.
- Polyester production, dominant in apparel at 52% of fibers, emits 32 kg CO2 per kg compared to 19 kg for cotton.
- Cotton farming uses 16% of the world's insecticides and 7% of pesticides, despite occupying only 2.4% of arable land.
- Viscose production from wood pulp releases 70% of its fibers as waste, with chemical pollution from carbon disulfide.
- Garment workers in Bangladesh earn an average of $113 per month, below the living wage of $218 needed for basic needs.
- 80% of apparel factories in India lack proper ventilation, leading to health issues for 4 million workers.
- In Vietnam, 75% of garment workers are women facing 75-hour workweeks without overtime pay.
The apparel industry's environmental and social impacts are vast and deeply troubling.
Emissions and Energy
- The global apparel and footwear industry accounts for 10% of global carbon emissions, more than all international flights and maritime shipping combined.
- Apparel manufacturing consumes 116 million tons of coal equivalent energy annually, projected to rise 63% by 2030.
- Fast fashion contributes 4-5% of global methane emissions from landfills where 60% of clothes decompose.
- Apparel supply chains emit 1.2 billion tons of CO2e yearly, with 50% from raw material production.
- Scope 3 emissions from apparel brands average 97% of total footprint, mainly from fiber production.
- Knitting and weaving in apparel uses 1,000 kWh per ton of fabric, contributing to 5% of global electricity use.
- Fast fashion brands emit 0.5-1 kg CO2 per t-shirt produced, totaling 1.8 billion tons yearly industry-wide.
- Apparel logistics emit 16% of industry GHG, with air freight for fast fashion at 500g CO2 per t-shirt.
- Consumer use phase accounts for 55% of apparel GHG emissions due to washing and drying.
- Global apparel energy demand equals 96 power plants of 1GW each running full-time.
- Synthetic fiber production doubled to 75 million tons since 2000, emitting 700 million tons CO2 yearly.
- Retail operations emit 1.4% of apparel GHG, with store lighting at 25 kWh/sq m daily.
- E-commerce packaging for apparel adds 800 million tons CO2e yearly from cardboard production.
- Global apparel Scope 1&2 emissions are 190 million tCO2e, with fossil fuels at 70%.
- Washing machines for apparel use 6 billion kWh yearly in EU, 2.5% of household energy.
- Apparel ironing and steaming consume 15% of factory energy, often from coal.
- Global apparel transport emits 200 million tCO2e, 20% from road freight.
- Dry cleaning solvents emit 1 million tons VOCs yearly, 5% from apparel maintenance.
- Apparel store HVAC systems consume 40% of retail energy, emitting 50 million tCO2e.
Emissions and Energy Interpretation
Materials and Fibers
- Polyester production, dominant in apparel at 52% of fibers, emits 32 kg CO2 per kg compared to 19 kg for cotton.
- Cotton farming uses 16% of the world's insecticides and 7% of pesticides, despite occupying only 2.4% of arable land.
- Viscose production from wood pulp releases 70% of its fibers as waste, with chemical pollution from carbon disulfide.
- Recycled polyester saves 59% energy and reduces CO2 by 32% compared to virgin polyester in apparel.
- Organic cotton uses 71% less water and 62% less energy than conventional cotton for apparel.
- Lyocell from sustainable sources emits 65% less CO2 than polyester and uses closed-loop production.
- Wool production emits 25 kg CO2e per kg, higher than polyester due to methane from sheep.
- Hemp requires 50% less water than cotton and no pesticides for apparel fiber production.
- Recycled cotton saves 20,000 liters of water per ton compared to virgin cotton.
- Bamboo viscose processing emits CS2, neurotoxic, with 300,000 tons produced for apparel annually.
- Linen production uses 80% less water than cotton, with no irrigation needed in Europe.
- Tencel lyocell recycles 99% of solvents, reducing energy by 50% vs. viscose for apparel.
- Piñatex from pineapple leaves saves 99% water vs. leather, no chemicals needed.
- Modal fabric uses 10x less water than cotton, biodegradable unlike synthetics.
- Seawool from oyster shells sequesters 1.5 tons CO2 per ton produced for apparel.
- Orange Fiber from citrus peels diverts 50,000 tons agricultural waste for silk-like apparel.
- Alginate fibers from seaweed use ocean nutrients, zero freshwater for apparel.
- Spinnova fiber from wood pulp uses 99% less water, no chemicals vs. cotton.
- Mylo mushroom leather grows in 14 days, uses 99% less water than cowhide.
Materials and Fibers Interpretation
Social and Ethical
- Garment workers in Bangladesh earn an average of $113 per month, below the living wage of $218 needed for basic needs.
- 80% of apparel factories in India lack proper ventilation, leading to health issues for 4 million workers.
- In Vietnam, 75% of garment workers are women facing 75-hour workweeks without overtime pay.
- Child labor affects 170,000 apparel workers in Bangladesh, with 4% of factories employing children under 14.
- Cambodian garment factories see 60% worker turnover yearly due to unsafe conditions and low wages.
- Ethiopian apparel workers earn $26 monthly, half the poverty line, with 90% being female migrants.
- Pakistan's garment sector has 2 million child laborers stitching soccer balls and clothes.
- Indonesian garment factories expose workers to 14-hour shifts, with 40% unpaid overtime.
- Myanmar's 700,000 garment workers face military crackdowns, with wages at $3.50 daily.
- Turkish apparel workers strike over $450 monthly wages insufficient for inflation-hit living costs.
- Sri Lankan apparel employs 350,000, but 60% women earn below $100/month amid economic crisis.
- Haitian garment factories pay $5/day, leading to malnutrition in 70% of 60,000 workers.
- Lesotho's 40,000 apparel workers earn $100/month, sparking 2023 riots for living wage.
- Bangladesh Rana Plaza collapse killed 1,134 workers, exposing 4,000 factories' safety risks.
- Madagascar's garment workers, 70% women, face sexual harassment in 90% factories.
- Nicaragua's 50,000 apparel workers earn $180/month, union busting in 80% factories.
- Guatemala's maquilas employ 100,000 at $250/month, with violence against union leaders.
- El Salvador's 80,000 garment workers protest $365 minimum wage insufficient for families.
- Honduras factories have 120,000 workers earning $190/month, post-hurricane debt traps.
Social and Ethical Interpretation
Waste and Landfill
- The apparel sector produces 92 million tons of textile waste annually, with less than 1% recycled into new garments.
- 85% of unwanted clothing ends up in landfills or incinerated, totaling 11 million tons in the EU alone yearly.
- Global textile waste reached 109 million tons in 2019, expected to increase to 148 million tons by 2030 without intervention.
- Americans discard 81 pounds of clothing per person annually, totaling 17 million tons nationwide.
- 99% of clothing is not recycled, leading to 92 million tons of waste dumped globally each year.
- UK households throw away 1 million tons of textiles yearly, with 300,000 tons still usable.
- Global apparel waste could be reduced by 30% if second-hand sales doubled to 8% market share.
- 70% of clothes in landfills are synthetic, taking 200 years to decompose and leaching microplastics.
- Europe discards 5.8 million tons of textiles yearly, only 1% collected for fiber recycling.
- US landfills receive 13.1 million tons of textiles yearly, 5.8% of municipal solid waste.
- France bans destruction of unsold clothes, targeting 700,000 tons wasted yearly by luxury brands.
- India generates 1 million tons of textile waste yearly, with 90% openly burned releasing toxins.
- Australia sends 150,000 tons of clothes to landfill yearly, 44 kg per capita.
- Japan recycles only 13% of 900,000 tons textile waste, incinerating 70% for energy.
- Chile imports 80,000 tons fast fashion waste yearly, overwhelming local landfills.
- Netherlands buries 47 kg clothing per person yearly, total 800,000 tons nationally.
- Sweden's textile waste is 8 kg per capita, with 50% incinerated for district heating.
- Germany produces 400,000 tons textile waste yearly, recycling rate stagnant at 40%.
- Canada discards 500,000 tons clothing yearly, only 15% diverted from landfill.
Waste and Landfill Interpretation
Water and Pollution
- Fashion production makes up 10% of carbon emissions, with a single cotton t-shirt requiring 2,700 liters of water during its lifecycle.
- Washing synthetic clothes releases 0.5 million tons of microfibers into oceans yearly, equivalent to 50 billion plastic bottles.
- Dyeing processes in apparel use 200 liters of water per kg of fabric, polluting rivers with untreated effluents.
- Leather tanning in apparel uses chromium, contaminating 20% of India's rivers with heavy metals from tanneries.
- Wet processing in apparel consumes 200-300 liters of water per kg of textile, 20% lost as effluent.
- Apparel industry discharges 20% of global industrial water pollution, with 500,000 tons of dyes yearly.
- Finishing processes pollute with 125 million kg of dyes and chemicals annually in apparel production.
- Textile wet processing generates 93 billion cubic meters of wastewater yearly, mostly untreated.
- Bleaching in apparel uses 1.5 million tons of chlorine yearly, causing 10% of industrial dioxin pollution.
- Apparel dyeing effluents contain azo dyes carcinogenic to 15 million people via contaminated water.
- Finishing wastewater in China pollutes Yangtze River, killing 50% fish in affected sections.
- Global apparel scouring process uses 100 billion liters of caustic soda solution yearly, polluting groundwater.
- Mercerizing cotton uses 1 kg NaOH per kg fabric, with 50% discharged untreated.
- Printing inks release 100,000 tons of VOCs yearly into air from apparel decoration.
- Desizing removes 50-70% of fabric weight as wastewater sludge in apparel prep.
- Effluents from apparel contain PFAS, found in 80% of global rivers near factories.
- Sanforizing cotton shrinks fabric using 150 liters water per meter, mostly polluted runoff.
- Apparel effluent BOD loads total 2.5 billion kg oxygen demand yearly, eutrophying waters.
- Reactive dyeing fixes only 60% color, discharging 40% dyes into waterways.
Water and Pollution Interpretation
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