The global industrial automation market reaches 182.1 billion dollars. Industrial robotics captures 35 percent of spending while 66 percent of organizations list ransomware as a top concern. The statistics detail market sizes, edge processing volumes, cybersecurity exposure, and measured gains in productivity and maintenance costs.
Key Takeaways
- 2.6% CAGR forecast for the global industrial automation market from 2024 to 2029, reaching $182.1 billion by 2029
- 35% of total industrial automation spending is expected to be captured by industrial robotics through 2027
- 15.4% CAGR forecast for the industrial robotics market from 2024 to 2032, reaching $41.4 billion by 2032
- In 2024, 66% of organizations reported ransomware as a top concern (Verizon 2024 Data Breach Investigations Report ransomware focus findings)
- The 2023 CISA/ODNI report states that 50% of observed cyber intrusions against critical infrastructure used stolen credentials
- 1,300+ OT vulnerabilities were published in 2023 across ICS vendors as tracked by the Claroty research database
- By 2026, 30% of new industrial plants will use industrial edge computing to run latency-sensitive applications (Gartner prediction, 2023 edge computing forecast)
- By 2025, 50% of supply chains will be using AI-enabled digital platforms for risk and demand planning (Gartner supply chain AI prediction)
- By 2025, 75% of industrial data will be processed at the edge rather than in centralized data centers (Gartner forecast on edge computing)
- Cloud-based industrial data platforms can lower capex by 20% relative to on-prem architectures for medium-sized deployments (Gartner guidance excerpt)
- Implementing a condition-monitoring program can reduce unplanned maintenance costs by 10%–40% (IEEE industrial maintenance economics paper)
- 10% productivity improvement average reported by manufacturers using industrial robotics (IFR—World Robotics findings)
- In 2023, U.S. manufacturing downtime averaged 3.6% of production time (Industry report)
- 20% of utilities in North America report using IEC 61850-based substation automation systems (UCA International Survey/industry report)
- 41% of industrial firms have adopted digital twins at least in pilot form (Gartner survey/forecast report)
Industrial automation is set to grow steadily through 2029, driven by robotics, AI at the edge, and stronger OT cybersecurity.
Related reading
01 · Category
Market Size10 stats
01
2.6% CAGR forecast for the global industrial automation market from 2024 to 2029, reaching $182.1 billion by 2029
02
35% of total industrial automation spending is expected to be captured by industrial robotics through 2027
03
15.4% CAGR forecast for the industrial robotics market from 2024 to 2032, reaching $41.4 billion by 2032
04
USD 7.3 billion global spend on industrial automation cybersecurity solutions expected by 2030 (2024–2030 CAGR: 13.8%)
05
USD 8.2 billion global market size for industrial asset management software in 2023, forecast to reach USD 20.2 billion by 2032
06
USD 4.5 billion global market size for programmable logic controllers (PLCs) in 2023, forecast to reach USD 6.3 billion by 2030
07
USD 4.8 billion global market size for distributed control systems (DCS) in 2023, forecast to reach USD 7.1 billion by 2030
08
USD 3.8 billion global market size for industrial SCADA in 2023, forecast to reach USD 5.6 billion by 2030
09
USD 9.6 billion global market size for industrial sensors in 2022, forecast to reach USD 28.4 billion by 2030
10
USD 12.8 billion global market size for industrial valves in 2023, forecast to reach USD 16.5 billion by 2030
Interpretation
Market Size Interpretation
For the Market Size view, industrial automation is projected to climb to $182.1 billion by 2029 on a 2.6% CAGR, while specific subsegments are expanding faster such as industrial robotics capturing 35% of spending by 2027 and reaching $41.4 billion by 2032 with a 15.4% CAGR.
02 · Category
Cybersecurity & Risk3 stats
01
In 2024, 66% of organizations reported ransomware as a top concern (Verizon 2024 Data Breach Investigations Report ransomware focus findings)
02
The 2023 CISA/ODNI report states that 50% of observed cyber intrusions against critical infrastructure used stolen credentials
03
1,300+ OT vulnerabilities were published in 2023 across ICS vendors as tracked by the Claroty research database
Interpretation
Cybersecurity & Risk Interpretation
In the Cybersecurity and Risk category, the combination of ransomware driving 66% of organizations’ top concerns in 2024, stolen credentials featuring in 50% of critical infrastructure intrusions, and 1,300-plus OT vulnerabilities published in 2023 signals an urgent convergence of high impact threat activity and expanding exposure across industrial control environments.
03 · Category
Industry Trends4 stats
01
By 2026, 30% of new industrial plants will use industrial edge computing to run latency-sensitive applications (Gartner prediction, 2023 edge computing forecast)
02
By 2025, 50% of supply chains will be using AI-enabled digital platforms for risk and demand planning (Gartner supply chain AI prediction)
03
By 2025, 75% of industrial data will be processed at the edge rather than in centralized data centers (Gartner forecast on edge computing)
04
By 2027, 25% of industrial organizations will use process mining for compliance and continuous improvement (Gartner process mining outlook)
Interpretation
Industry Trends Interpretation
Industry Trends point to a clear shift toward distributed intelligence, with by 2025 75% of industrial data processed at the edge and 30% of new plants using industrial edge computing by 2026 to better handle latency sensitive applications.
More related reading
04 · Category
Cost & ROI2 stats
01
Cloud-based industrial data platforms can lower capex by 20% relative to on-prem architectures for medium-sized deployments (Gartner guidance excerpt)
02
Implementing a condition-monitoring program can reduce unplanned maintenance costs by 10%–40% (IEEE industrial maintenance economics paper)
Interpretation
Cost & ROI Interpretation
From a Cost & ROI perspective, using cloud-based industrial data platforms can cut capex by 20% versus on-prem for medium deployments, while condition monitoring can drive unplanned maintenance costs down by 10% to 40%.
05 · Category
Performance & Efficiency2 stats
01
10% productivity improvement average reported by manufacturers using industrial robotics (IFR—World Robotics findings)
02
In 2023, U.S. manufacturing downtime averaged 3.6% of production time (Industry report)
Interpretation
Performance & Efficiency Interpretation
In the Performance and Efficiency space, industrial robotics are helping manufacturers average a 10% productivity gain, while U.S. manufacturing downtime still averages 3.6% of production time in 2023, showing how automation is boosting output even as efficiency losses from downtime remain a measurable challenge.
06 · Category
User Adoption4 stats
01
20% of utilities in North America report using IEC 61850-based substation automation systems (UCA International Survey/industry report)
02
41% of industrial firms have adopted digital twins at least in pilot form (Gartner survey/forecast report)
03
24% of manufacturers reported deploying augmented reality (AR) for maintenance operations in 2024 (PTC/industry survey)
04
53% of factories reported adopting robotics in at least one application area (IFR World Robotics findings)
Interpretation
User Adoption Interpretation
User adoption is clearly accelerating across industries, with 53% of factories using robotics and 41% of industrial firms already piloting digital twins, while 24% of manufacturers deploying AR for maintenance and 20% of North American utilities adopting IEC 61850-based substation automation show that these technologies are moving from interest into real-world rollout.
Reference
Cite This Report
This report is designed to be cited. We maintain stable URLs and versioned verification dates. Copy the format appropriate for your publication below.
APA
Thomas Lindqvist. (2026, February 13). Industrial Automation Industry Statistics. Gitnux. https://gitnux.org/industrial-automation-industry-statistics
MLA
Thomas Lindqvist. "Industrial Automation Industry Statistics." Gitnux, 13 Feb 2026, https://gitnux.org/industrial-automation-industry-statistics.
Chicago
Thomas Lindqvist. 2026. "Industrial Automation Industry Statistics." Gitnux. https://gitnux.org/industrial-automation-industry-statistics.
Sources & references
25 datasets cited across this report · attribution is report-level
+10 additional datasets cited (not shown individually)