GITNUXREPORT 2025

Supply Chain In The Aviation Industry Statistics

Aviation supply chains face rising costs, disruptions, and digital transformation challenges.

Jannik Linder

Co-Founder of Gitnux, specialized in content and tech since 2016.

First published: April 29, 2025

Our Commitment to Accuracy

Rigorous fact-checking • Reputable sources • Regular updatesLearn more

Statistic 1

Environmental regulations have increased the cost of sourcing raw materials like titanium and aluminum by approximately 10% in 2023

Statistic 2

About 45% of aviation supply chain companies are investing in sustainability and green logistics initiatives

Statistic 3

60% of energy and materials used in aviation supply chains are derived from renewable sources by 2023, driven by sustainability initiatives

Statistic 4

42% of aerospace supply chain companies reported adopting eco-friendly packaging solutions in their logistics operations

Statistic 5

The share of recycled materials in aircraft construction increased from 12% to 20% between 2021 and 2023, driven by sustainability goals

Statistic 6

The global aviation industry spent approximately $423 billion on supply chain procurement in 2022

Statistic 7

The aerospace and defense supply chain is valued at approximately $1.1 trillion globally

Statistic 8

The global aircraft parts market is expected to reach $126 billion by 2026, growing at a CAGR of 4.7%

Statistic 9

The aerospace aftermarket is projected to grow at a CAGR of 4.2% from 2023 to 2030, reaching $191 billion

Statistic 10

The global supply chain management software market for aviation reached $2.3 billion in 2023, with a projected CAGR of 8.9% through 2028

Statistic 11

The adoption of AI for demand forecasting in aviation supply chains increased by 70% from 2021 to 2023

Statistic 12

The global market for aviation supply chain consulting services is projected to grow at a CAGR of 6.5% through 2027, reaching $1.5 billion

Statistic 13

The global demand for spare parts repair and overhaul services is expected to reach $191 billion by 2027, growing at a CAGR of 3.8%

Statistic 14

The world's largest aviation aerospace supply chain conference drew over 5,000 participants in 2023, reflecting growing industry interest in supply chain issues

Statistic 15

80% of aviation companies are investing in supply chain digitalization to improve transparency

Statistic 16

The freight cost per kilogram for aviation parts increased from $2.50 to $3.20 between 2021 and 2023

Statistic 17

The average turnaround time for critical supply chain orders (e.g., avionics, engines) decreased by 15% when utilizing integrated supply chain platforms

Statistic 18

The average cost associated with inventory obsolescence in aviation parts is estimated at $1.2 billion annually, due to rapid technology changes

Statistic 19

The use of predictive analytics in supply chain planning increased by 65% in 2023, reducing stockouts and excess inventory

Statistic 20

The average procurement cycle time for new aviation hardware decreased by 10% after implementing digital procurement tools

Statistic 21

Approximately 75% of aviation supply chain components are sourced locally within the manufacturing country

Statistic 22

The average lead time for critical aircraft parts increased by 12% during the COVID-19 pandemic

Statistic 23

60% of aircraft manufacturers report disruptions in supply chain deliveries due to geopolitical tensions in 2023

Statistic 24

52% of aviation supply chain disruptions are caused by supplier foreign dependency

Statistic 25

35% of airlines reported increased costs due to supply chain delays in 2023

Statistic 26

In 2022, about 15% of global aircraft parts inventories were held in excess due to supply chain uncertainties

Statistic 27

The supply chain lead time for avionics equipment increased by 20% in 2023

Statistic 28

40% of airlines faced operational shutdowns or delays due to part shortages stemming from supply chain issues

Statistic 29

70% of aviation supply chains depend on single-source suppliers for critical components

Statistic 30

The average cost increase due to supply chain delays in aircraft leasing arrangements is approximately 8%

Statistic 31

The global logistics costs for aviation spare parts increased by 15% in 2023, driven by fuel prices and trade restrictions

Statistic 32

65% of aerospace supply chain firms report difficulty in sourcing raw materials like aluminum and titanium

Statistic 33

Approximately 30% of aircraft component suppliers are considering diversification into other sectors due to supply chain instability

Statistic 34

45% of airline maintenance operations were delayed in 2023 because of supply chain disruptions

Statistic 35

Delays in engine component delivery have increased aircraft downtime by 12 hours on average in 2023

Statistic 36

About 55% of airline executives believe that supply chain resilience is now a top strategic priority

Statistic 37

The average inventory turnover ratio for aerospace parts decreased from 7.2 to 6.4 in 2023 due to supply chain disruptions

Statistic 38

62% of aviation supply chain managers reported difficulties in last-minute demand surges, especially during peak travel seasons

Statistic 39

About 20% of spare engine parts are held in third-party warehouses internationally to manage supply chain risks

Statistic 40

58% of airlines have implemented or are planning to implement supply chain risk management platforms

Statistic 41

23% of aviation parts suppliers experienced cyber-attacks targeting supply chain data in 2023

Statistic 42

The average time to recover from supply chain disruptions in aviation is approximately 45 days, but can extend to 90 days for critical component shortages

Statistic 43

81% of aviation companies agree that supply chain visibility is a critical factor for operational resilience

Statistic 44

Threats to aviation supply chain cybersecurity increased by 25% in 2023, highlighting the need for enhanced security protocols

Statistic 45

40% of suppliers in the aviation industry are now mandated to meet ISO 9001 quality standards to ensure supply chain reliability

Statistic 46

About 58% of aviation firms report increased reliance on third-party logistics providers for timely deliveries

Statistic 47

The number of supply chain-related cyber-incidents in aviation doubled between 2021 and 2023, emphasizing increasing cyber vulnerabilities

Statistic 48

Use of blockchain technology in aviation supply chain management rose by 50% from 2021 to 2023

Statistic 49

80% of aerospace companies are integrating IoT sensors to track inventory and improve supply chain agility

Statistic 50

48% of aviation firms are exploring 3D printing for spare parts to reduce supply chain dependencies

Statistic 51

66% of aviation supply chains expect to see increased automation in procurement processes by 2025

Statistic 52

The number of aviation supply chain related patents increased by 30% from 2021 to 2023, indicating rapid innovation in supply chain management technologies

Statistic 53

Approximately 12% of all aviation supply chain transactions are now conducted electronically through blockchain or other digital systems

Statistic 54

About 70% of aerospace supply chain companies are investing in AI-driven inventory management systems

Slide 1 of 54

Sources

Our Reports have been cited by:

Trust Badges - Publications that have cited our reports

Key Highlights

The global aviation industry spent approximately $423 billion on supply chain procurement in 2022
Approximately 75% of aviation supply chain components are sourced locally within the manufacturing country
The average lead time for critical aircraft parts increased by 12% during the COVID-19 pandemic
60% of aircraft manufacturers report disruptions in supply chain deliveries due to geopolitical tensions in 2023
The aerospace and defense supply chain is valued at approximately $1.1 trillion globally
80% of aviation companies are investing in supply chain digitalization to improve transparency
The global aircraft parts market is expected to reach $126 billion by 2026, growing at a CAGR of 4.7%
52% of aviation supply chain disruptions are caused by supplier foreign dependency
35% of airlines reported increased costs due to supply chain delays in 2023
In 2022, about 15% of global aircraft parts inventories were held in excess due to supply chain uncertainties
The supply chain lead time for avionics equipment increased by 20% in 2023
40% of airlines faced operational shutdowns or delays due to part shortages stemming from supply chain issues
The aerospace aftermarket is projected to grow at a CAGR of 4.2% from 2023 to 2030, reaching $191 billion

The intricate web of the aviation supply chain is facing unprecedented challenges and innovations, with industry spending surpassing $423 billion in 2022, while digitalization, sustainability, and geopolitical tensions reshape its trajectory.

Environmental and Regulatory Impact

Environmental regulations have increased the cost of sourcing raw materials like titanium and aluminum by approximately 10% in 2023
About 45% of aviation supply chain companies are investing in sustainability and green logistics initiatives
60% of energy and materials used in aviation supply chains are derived from renewable sources by 2023, driven by sustainability initiatives
42% of aerospace supply chain companies reported adopting eco-friendly packaging solutions in their logistics operations
The share of recycled materials in aircraft construction increased from 12% to 20% between 2021 and 2023, driven by sustainability goals

Environmental and Regulatory Impact Interpretation

As environmental regulations elevate raw material costs and push for greener practices, the aviation supply chain is balancing ballast with the aerodynamic efficiency of sustainability, with nearly half investing in green initiatives, over half utilizing renewable resources, and recycled materials propelling aircraft construction toward a more sustainable altitude.

Market Growth and Investment Trends

The global aviation industry spent approximately $423 billion on supply chain procurement in 2022
The aerospace and defense supply chain is valued at approximately $1.1 trillion globally
The global aircraft parts market is expected to reach $126 billion by 2026, growing at a CAGR of 4.7%
The aerospace aftermarket is projected to grow at a CAGR of 4.2% from 2023 to 2030, reaching $191 billion
The global supply chain management software market for aviation reached $2.3 billion in 2023, with a projected CAGR of 8.9% through 2028
The adoption of AI for demand forecasting in aviation supply chains increased by 70% from 2021 to 2023
The global market for aviation supply chain consulting services is projected to grow at a CAGR of 6.5% through 2027, reaching $1.5 billion
The global demand for spare parts repair and overhaul services is expected to reach $191 billion by 2027, growing at a CAGR of 3.8%
The world's largest aviation aerospace supply chain conference drew over 5,000 participants in 2023, reflecting growing industry interest in supply chain issues

Market Growth and Investment Trends Interpretation

With a staggering $423 billion spent in 2022 and a global market expectant of nearly half a trillion dollars by 2026, the aviation industry's supply chain is soaring like a jet—complex, rapidly growing, and increasingly fueled by AI and analytics, making it clear that in this high-altitude game, efficiency and innovation are the new co-pilots.

Operational Efficiency and Cost Management

80% of aviation companies are investing in supply chain digitalization to improve transparency
The freight cost per kilogram for aviation parts increased from $2.50 to $3.20 between 2021 and 2023
The average turnaround time for critical supply chain orders (e.g., avionics, engines) decreased by 15% when utilizing integrated supply chain platforms
The average cost associated with inventory obsolescence in aviation parts is estimated at $1.2 billion annually, due to rapid technology changes
The use of predictive analytics in supply chain planning increased by 65% in 2023, reducing stockouts and excess inventory
The average procurement cycle time for new aviation hardware decreased by 10% after implementing digital procurement tools

Operational Efficiency and Cost Management Interpretation

As aviation companies soar towards digitalization to enhance transparency and efficiency, they grapple with rising freight costs, potential obsolescence costs exceeding a billion dollars annually, and notable yet achievable gains in turnaround times and procurement speed—underscoring that in an industry where every second and dollar count, digital innovation isn't just an upgrade—it's a necessity.

Supply Chain Disruptions and Resilience

Approximately 75% of aviation supply chain components are sourced locally within the manufacturing country
The average lead time for critical aircraft parts increased by 12% during the COVID-19 pandemic
60% of aircraft manufacturers report disruptions in supply chain deliveries due to geopolitical tensions in 2023
52% of aviation supply chain disruptions are caused by supplier foreign dependency
35% of airlines reported increased costs due to supply chain delays in 2023
In 2022, about 15% of global aircraft parts inventories were held in excess due to supply chain uncertainties
The supply chain lead time for avionics equipment increased by 20% in 2023
40% of airlines faced operational shutdowns or delays due to part shortages stemming from supply chain issues
70% of aviation supply chains depend on single-source suppliers for critical components
The average cost increase due to supply chain delays in aircraft leasing arrangements is approximately 8%
The global logistics costs for aviation spare parts increased by 15% in 2023, driven by fuel prices and trade restrictions
65% of aerospace supply chain firms report difficulty in sourcing raw materials like aluminum and titanium
Approximately 30% of aircraft component suppliers are considering diversification into other sectors due to supply chain instability
45% of airline maintenance operations were delayed in 2023 because of supply chain disruptions
Delays in engine component delivery have increased aircraft downtime by 12 hours on average in 2023
About 55% of airline executives believe that supply chain resilience is now a top strategic priority
The average inventory turnover ratio for aerospace parts decreased from 7.2 to 6.4 in 2023 due to supply chain disruptions
62% of aviation supply chain managers reported difficulties in last-minute demand surges, especially during peak travel seasons
About 20% of spare engine parts are held in third-party warehouses internationally to manage supply chain risks
58% of airlines have implemented or are planning to implement supply chain risk management platforms
23% of aviation parts suppliers experienced cyber-attacks targeting supply chain data in 2023
The average time to recover from supply chain disruptions in aviation is approximately 45 days, but can extend to 90 days for critical component shortages
81% of aviation companies agree that supply chain visibility is a critical factor for operational resilience
Threats to aviation supply chain cybersecurity increased by 25% in 2023, highlighting the need for enhanced security protocols
40% of suppliers in the aviation industry are now mandated to meet ISO 9001 quality standards to ensure supply chain reliability
About 58% of aviation firms report increased reliance on third-party logistics providers for timely deliveries
The number of supply chain-related cyber-incidents in aviation doubled between 2021 and 2023, emphasizing increasing cyber vulnerabilities

Supply Chain Disruptions and Resilience Interpretation

With nearly three-quarters of aviation components sourced locally yet over half still tethered to fragile foreign dependencies, a 20% surge in avionics lead times, and a doubling of cyber-attacks, it's clear that the industry’s resilience hinges not just on clearing delays but also on securing digital gateways and diversifying supply sources amid rising costs and geopolitical turbulence.

Technological Adoption and Innovation

Use of blockchain technology in aviation supply chain management rose by 50% from 2021 to 2023
80% of aerospace companies are integrating IoT sensors to track inventory and improve supply chain agility
48% of aviation firms are exploring 3D printing for spare parts to reduce supply chain dependencies
66% of aviation supply chains expect to see increased automation in procurement processes by 2025
The number of aviation supply chain related patents increased by 30% from 2021 to 2023, indicating rapid innovation in supply chain management technologies
Approximately 12% of all aviation supply chain transactions are now conducted electronically through blockchain or other digital systems
About 70% of aerospace supply chain companies are investing in AI-driven inventory management systems

Technological Adoption and Innovation Interpretation

As the aviation industry soars into a digitally fueled future, soaring blockchain adoption, IoT integration, and AI investments signal a cockpit ready for autopilot in innovation, even as traditional supply chain dependencies thin like spare parts printed on demand.