GITNUXREPORT 2025

Supply Chain In The Automotive Aftermarket Industry Statistics

Automotive aftermarket growth driven by e-commerce, electric vehicles, and digitalization.

Jannik Lindner

Jannik Linder

Co-Founder of Gitnux, specialized in content and tech since 2016.

First published: April 29, 2025

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Key Statistics

Statistic 1

The global automotive aftermarket is expected to reach $1.4 trillion by 2027

Statistic 2

The automotive aftermarket industry accounts for approximately 60% of total revenue in the automotive sector

Statistic 3

Over 4 million auto parts are manufactured annually for the aftermarket industry

Statistic 4

The e-commerce share of automotive aftermarket sales is projected to reach 23% by 2025

Statistic 5

The Asia-Pacific region is expected to grow at a CAGR of 5.2% from 2023 to 2030 in automotive aftermarket revenues

Statistic 6

The average age of vehicles on U.S. roads is over 12 years, increasing demand for aftermarket parts

Statistic 7

The automotive aftermarket employs approximately 5 million people globally

Statistic 8

The global automotive repair and maintenance parts market is expected to grow at a CAGR of 3.8% until 2028

Statistic 9

Aftermarket sales are significantly boosted by the increasing popularity of professional and DIY car repairs

Statistic 10

The global collision repair market, a facet of the aftermarket, is projected to reach $273 billion by 2026

Statistic 11

Over 65% of aftermarket parts are purchased through independent auto parts stores

Statistic 12

The aftermarket segment including heavy-duty vehicles is projected to grow at a CAGR of 4.1% through 2030

Statistic 13

The automotive aftermarket parts market for vintage and classic cars is growing at a rate of 6% annually

Statistic 14

The global demand for brake parts is forecasted to grow at a CAGR of 4.3% between 2022 and 2028

Statistic 15

The aftermarket industry in Europe is expected to grow at a CAGR of 3.5% from 2023 to 2030

Statistic 16

The aftermarket market for electric vehicle (EV) components is expected to grow at a CAGR of 30% over the next decade

Statistic 17

The average cost of vehicle repairs in the aftermarket industry is approximately $600 per incident, with variations based on vehicle age and extent of damage

Statistic 18

The global market for aftermarket collision avoidance systems is projected to reach $9 billion by 2025

Statistic 19

The aftermarket industry has seen a 12% annual increase in the use of data analytics for inventory optimization

Statistic 20

The aftermarket sector accounts for about 22% of global automotive parts manufacturing revenue

Statistic 21

The use of biodegradable and sustainable materials in aftermarket parts is rising, with a 7% annual growth rate

Statistic 22

The adoption rate of autonomous vehicle aftermarket components is projected to grow at 25% annually over the next 5 years

Statistic 23

Tire sales make up roughly 30% of the total revenue within the automotive aftermarket industry

Statistic 24

Original Equipment Manufacturer (OEM) parts account for about 55% of aftermarket sales

Statistic 25

The average car owner spends around $370 annually on aftermarket auto parts and accessories

Statistic 26

Electronics and diagnostic tools constitute about 25% of aftermarket parts sales

Statistic 27

Software solutions for inventory and supply chain management are adopted by over 60% of aftermarket companies

Statistic 28

The surge in used car sales has increased aftermarket parts demand by an estimated 15%

Statistic 29

The average lifetime of aftermarket auto parts is around 80,000 miles, varying by part type and quality

Statistic 30

North America holds approximately 35% of the global automotive aftermarket market share

Statistic 31

Logistics costs comprise roughly 10-15% of total expenses in the automotive aftermarket supply chain

Statistic 32

The average lead time for automotive aftermarket parts delivery is approximately 10 days, depending on the geographic region

Statistic 33

The value chain disruptions caused by the COVID-19 pandemic have led to over 20% increase in parts procurement costs

Statistic 34

The shift towards electric vehicles is expected to reshape the supply chain dynamics in the aftermarket industry over the next decade

Statistic 35

In 2022, global spare parts exports from China increased by 12%, reflecting supply chain shifts in the industry

Statistic 36

Fleet operators prefer aftermarket parts with a 90% or higher fitment success rate, to minimize downtime

Statistic 37

The integration of IoT devices in the supply chain can reduce inventory inaccuracies by up to 50%

Statistic 38

Around 60% of aftermarket parts are sourced from Asia, predominantly China, due to cost advantages

Statistic 39

The average time to restore supply chain operations after disruption is approximately 45 days, depending on suppliers and logistics

Statistic 40

The overall profit margin in the automotive aftermarket industry is approximately 13%, influenced by parts quality and supply chain efficiency

Statistic 41

The use of artificial intelligence in supply chain management is expected to improve efficiency by up to 30%

Statistic 42

Almost 70% of automotive aftermarket retailers are investing in digital tools to enhance inventory management

Statistic 43

The adoption of 3D printing in parts manufacturing is projected to reduce production costs by 20% in the next 5 years

Statistic 44

Over 50% of aftermarket customers prefer online shopping due to convenience and wider selection

Statistic 45

The use of cloud-based platforms in supply chain management is adopted by roughly 40% of aftermarket suppliers

Statistic 46

Over 45% of repair shops now offer mobile diagnostics and repair solutions, increasing customer convenience

Statistic 47

The aftermarket industry’s adoption of blockchain technology for traceability and authenticity verification is projected to increase by 35% over the next 3 years

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Key Highlights

  • The global automotive aftermarket is expected to reach $1.4 trillion by 2027
  • The automotive aftermarket industry accounts for approximately 60% of total revenue in the automotive sector
  • Over 4 million auto parts are manufactured annually for the aftermarket industry
  • The e-commerce share of automotive aftermarket sales is projected to reach 23% by 2025
  • North America holds approximately 35% of the global automotive aftermarket market share
  • The Asia-Pacific region is expected to grow at a CAGR of 5.2% from 2023 to 2030 in automotive aftermarket revenues
  • The average age of vehicles on U.S. roads is over 12 years, increasing demand for aftermarket parts
  • Tire sales make up roughly 30% of the total revenue within the automotive aftermarket industry
  • The automotive aftermarket employs approximately 5 million people globally
  • The global automotive repair and maintenance parts market is expected to grow at a CAGR of 3.8% until 2028
  • Original Equipment Manufacturer (OEM) parts account for about 55% of aftermarket sales
  • The average car owner spends around $370 annually on aftermarket auto parts and accessories
  • Aftermarket sales are significantly boosted by the increasing popularity of professional and DIY car repairs

The automotive aftermarket industry is steering into a lucrative future, with projections set to hit $1.4 trillion by 2027 and evolving supply chain dynamics driven by rising e-commerce, technological innovation, and shifting consumer preferences worldwide.

Market Size and Growth Trends

  • The global automotive aftermarket is expected to reach $1.4 trillion by 2027
  • The automotive aftermarket industry accounts for approximately 60% of total revenue in the automotive sector
  • Over 4 million auto parts are manufactured annually for the aftermarket industry
  • The e-commerce share of automotive aftermarket sales is projected to reach 23% by 2025
  • The Asia-Pacific region is expected to grow at a CAGR of 5.2% from 2023 to 2030 in automotive aftermarket revenues
  • The average age of vehicles on U.S. roads is over 12 years, increasing demand for aftermarket parts
  • The automotive aftermarket employs approximately 5 million people globally
  • The global automotive repair and maintenance parts market is expected to grow at a CAGR of 3.8% until 2028
  • Aftermarket sales are significantly boosted by the increasing popularity of professional and DIY car repairs
  • The global collision repair market, a facet of the aftermarket, is projected to reach $273 billion by 2026
  • Over 65% of aftermarket parts are purchased through independent auto parts stores
  • The aftermarket segment including heavy-duty vehicles is projected to grow at a CAGR of 4.1% through 2030
  • The automotive aftermarket parts market for vintage and classic cars is growing at a rate of 6% annually
  • The global demand for brake parts is forecasted to grow at a CAGR of 4.3% between 2022 and 2028
  • The aftermarket industry in Europe is expected to grow at a CAGR of 3.5% from 2023 to 2030
  • The aftermarket market for electric vehicle (EV) components is expected to grow at a CAGR of 30% over the next decade
  • The average cost of vehicle repairs in the aftermarket industry is approximately $600 per incident, with variations based on vehicle age and extent of damage
  • The global market for aftermarket collision avoidance systems is projected to reach $9 billion by 2025
  • The aftermarket industry has seen a 12% annual increase in the use of data analytics for inventory optimization
  • The aftermarket sector accounts for about 22% of global automotive parts manufacturing revenue
  • The use of biodegradable and sustainable materials in aftermarket parts is rising, with a 7% annual growth rate
  • The adoption rate of autonomous vehicle aftermarket components is projected to grow at 25% annually over the next 5 years

Market Size and Growth Trends Interpretation

By 2027, as the global automotive aftermarket approaches $1.4 trillion—with its surging e-commerce share, robust vintage and EV segment growth, and a growing emphasis on sustainability and automation—the industry reveals that whether for classic cars, eco-conscious innovations, or autonomous upgrades, it's clear that the road ahead is both lucrative and transformative, demanding keen insight into supply chains that must accelerate, adapt, and align with ever-evolving consumer and technological demands.

Product and Component Markets

  • Tire sales make up roughly 30% of the total revenue within the automotive aftermarket industry
  • Original Equipment Manufacturer (OEM) parts account for about 55% of aftermarket sales
  • The average car owner spends around $370 annually on aftermarket auto parts and accessories
  • Electronics and diagnostic tools constitute about 25% of aftermarket parts sales
  • Software solutions for inventory and supply chain management are adopted by over 60% of aftermarket companies
  • The surge in used car sales has increased aftermarket parts demand by an estimated 15%
  • The average lifetime of aftermarket auto parts is around 80,000 miles, varying by part type and quality

Product and Component Markets Interpretation

With tires encompassing nearly a third of revenue and electronics making up a quarter of sales, the automotive aftermarket supply chain is a high-stakes, ever-evolving race where OEM parts, used cars, and software solutions drive the gear, and the average car owner’s $370 annual spend fuels the industry’s relentless turn.

Regional and Demographic Insights

  • North America holds approximately 35% of the global automotive aftermarket market share

Regional and Demographic Insights Interpretation

North America commanding about 35% of the global automotive aftermarket market underscores its pivotal role, effectively steering the industry's pace while highlighting the region's enduring dominance amid shifting supply chain dynamics.

Supply Chain, Logistics, and Industry Challenges

  • Logistics costs comprise roughly 10-15% of total expenses in the automotive aftermarket supply chain
  • The average lead time for automotive aftermarket parts delivery is approximately 10 days, depending on the geographic region
  • The value chain disruptions caused by the COVID-19 pandemic have led to over 20% increase in parts procurement costs
  • The shift towards electric vehicles is expected to reshape the supply chain dynamics in the aftermarket industry over the next decade
  • In 2022, global spare parts exports from China increased by 12%, reflecting supply chain shifts in the industry
  • Fleet operators prefer aftermarket parts with a 90% or higher fitment success rate, to minimize downtime
  • The integration of IoT devices in the supply chain can reduce inventory inaccuracies by up to 50%
  • Around 60% of aftermarket parts are sourced from Asia, predominantly China, due to cost advantages
  • The average time to restore supply chain operations after disruption is approximately 45 days, depending on suppliers and logistics
  • The overall profit margin in the automotive aftermarket industry is approximately 13%, influenced by parts quality and supply chain efficiency

Supply Chain, Logistics, and Industry Challenges Interpretation

Navigating the automotive aftermarket supply chain — where logistics costs take up to 15%, a 10-day lead time is standard, and the rapid shift toward electric vehicles and IoT integration demands agility — is akin to balancing on a rapidly changing tightrope over a sea of rising procurement costs and global disruptions.

Technological Innovations and Digitalization

  • The use of artificial intelligence in supply chain management is expected to improve efficiency by up to 30%
  • Almost 70% of automotive aftermarket retailers are investing in digital tools to enhance inventory management
  • The adoption of 3D printing in parts manufacturing is projected to reduce production costs by 20% in the next 5 years
  • Over 50% of aftermarket customers prefer online shopping due to convenience and wider selection
  • The use of cloud-based platforms in supply chain management is adopted by roughly 40% of aftermarket suppliers
  • Over 45% of repair shops now offer mobile diagnostics and repair solutions, increasing customer convenience
  • The aftermarket industry’s adoption of blockchain technology for traceability and authenticity verification is projected to increase by 35% over the next 3 years

Technological Innovations and Digitalization Interpretation

As the automotive aftermarket accelerates into a digital era—where AI boosts efficiency, 3D printing cuts costs, and blockchain ensures authenticity—staying ahead requires more than just horsepower; it demands embracing innovation at every turn.

Sources & References