GITNUXREPORT 2025

Industrial Statistics

Industrial sector boosts economy with automation, innovation and sustainability efforts.

Jannik Lindner

Jannik Linder

Co-Founder of Gitnux, specialized in content and tech since 2016.

First published: April 29, 2025

Our Commitment to Accuracy

Rigorous fact-checking • Reputable sources • Regular updatesLearn more

Key Statistics

Statistic 1

Waste generated by industry accounts for roughly 60% of all industrial emissions

Statistic 2

Approximately 90% of industrial waste is disposed of in landfills, leading to environmental concerns

Statistic 3

The energy-intensive cement industry accounts for roughly 8% of the world’s CO2 emissions

Statistic 4

The transport sector within industry contributes approximately 30% of industrial CO2 emissions, driven largely by logistics and freight operations

Statistic 5

Approximately 25% of all industrial water withdrawals are used for cooling purposes, which significantly impacts water resources

Statistic 6

The use of eco-friendly and biodegradable industrial cleaning agents is expected to increase at a CAGR of 6% through 2028

Statistic 7

The uptake of renewable energy sources in industrial operations is expected to increase by 15% annually through 2030, significantly reducing carbon footprint

Statistic 8

The mineral extraction sector accounts for about 7% of global industrial CO2 emissions, emphasizing the need for cleaner extraction technologies

Statistic 9

The shift to smart factories is expected to reduce energy consumption by up to 20%, aligning with global sustainability goals

Statistic 10

The pulp and paper industry accounts for about 4% of the industrial energy use worldwide, with significant opportunities for efficiency improvements

Statistic 11

About 85% of industrial waste is recyclable or recoverable, yet only 30% is actually recycled, indicating a major waste management opportunity

Statistic 12

The semiconductor manufacturing industry accounts for about 2% of global industrial emissions, with efforts underway to reduce energy consumption and emissions

Statistic 13

The adoption of circular economy practices in industry could save companies up to $1 trillion annually by reducing waste and increasing resource efficiency

Statistic 14

The average age of manufacturing plants in the United States is over 40 years, with many requiring modernization

Statistic 15

The use of automation in logistics and warehousing can improve efficiency by up to 50%, reducing costs and lead times

Statistic 16

The industrial sector employs about 24% of the global workforce

Statistic 17

Industrial energy consumption makes up approximately 37% of total energy use worldwide

Statistic 18

The top five industrial countries by manufacturing output are China, the USA, Japan, Germany, and South Korea

Statistic 19

Industry 4.0 technologies (like IoT, AI, and automation) are projected to boost global manufacturing productivity by 20-30% by 2030

Statistic 20

About 60% of manufacturing companies plan to increase their investment in robotics over the next five years

Statistic 21

The average lifespan of industrial machinery in manufacturing plants is approximately 10-15 years, requiring periodic upgrades

Statistic 22

The automotive manufacturing sector accounts for about 3% of global industrial output, with continuous innovation in electric vehicles increasing automation needs

Statistic 23

The largest share of industrial electricity consumption is in chemical manufacturing, comprising around 16% globally

Statistic 24

The industrial 3D printing service market is growing at a CAGR of 25%, largely due to high adoption in aerospace, automotive, and healthcare

Statistic 25

Around 70% of industrial equipment is expected to be connected to the internet by 2025, facilitating Industry 4.0 implementations

Statistic 26

The average cost of downtime in industrial manufacturing is about $200,000 per hour, underscoring the importance of predictive maintenance

Statistic 27

Approximately 65% of industrial processes are now automated or semi-automated, reflecting widespread adoption of smart manufacturing techniques

Statistic 28

The deployment of Industry 4.0 solutions has led to a 15% reduction in manufacturing cycle times across multiple sectors

Statistic 29

The use of big data analytics in manufacturing can increase productivity by 10-15%, optimizing supply chains and operational processes

Statistic 30

The global industrial sector contributed approximately $13.7 trillion to the world economy in 2022

Statistic 31

Manufacturing value-added accounted for 16% of the global GDP in 2021

Statistic 32

The global 3D printing market in manufacturing is expected to grow from $1.7 billion in 2020 to over $34 billion by 2024

Statistic 33

The global industrial robotics market was valued at $24.6 billion in 2021, with Asia-Pacific accounting for nearly half of the market share

Statistic 34

The fastest-growing segment in industrial IoT is predictive maintenance, expected to reach a market size of $23 billion globally by 2027

Statistic 35

The global steel production reached about 1.9 billion metric tons in 2022

Statistic 36

The chemical industry is expected to grow at a CAGR of around 4% from 2021 to 2028

Statistic 37

Industrial automation is projected to reach a global market size of $418 billion by 2027

Statistic 38

The global demand for lithium-ion batteries in industrial applications is forecasted to grow at a CAGR of 13% through 2030

Statistic 39

The global HVAC equipment market was valued at $130 billion in 2021 and is expected to grow

Statistic 40

The aerospace manufacturing segment accounts for about 6% of all industrial manufacturing, with consistent growth driven by defense and commercial markets

Statistic 41

The global plastic packaging market in industrial applications is projected to reach $340 billion by 2028, with a CAGR of 4.5%

Statistic 42

The global industrial sealants market was valued at $4 billion in 2021 and is expected to grow steadily

Statistic 43

The global market for industrial textiles is projected to reach $55 billion by 2025, driven by industrial filtration, conveyor belts, and safety textiles

Statistic 44

Digital twins are increasingly being adopted in industry, with an expected market value of $35 billion by 2026

Statistic 45

The global industrial lubricants market is valued at over $45 billion, with growth driven by demand in manufacturing and automotive sectors

Statistic 46

The global industrial gas market is projected to reach $124 billion by 2028, driven by medical, manufacturing, and chemical sectors

Statistic 47

The global demand for industrial boilers is projected to reach $7 billion by 2027, driven by processing plants and power generation

Statistic 48

The industrial sector’s contribution to global GDP has increased by 2% over the last decade, reflecting growth in developing economies

Statistic 49

The European Union’s industrial sector accounts for approximately 16% of its GDP and employs about 25 million people

Statistic 50

The global market for industrial sensors is projected to reach $9 billion by 2027, driven by automation and Industry 4.0

Statistic 51

The global market for industrial adhesives is expected to reach $13 billion by 2026, driven by increased use in manufacturing and construction

Statistic 52

The agricultural machinery segment within industry is projected to grow at a CAGR of 4.8% from 2021 to 2028, due to automation and precision farming

Statistic 53

The global industrial insulation market is valued at over $10 billion and is expected to grow with increased demand for energy efficiency

Statistic 54

The global market for industrial pumps is projected to reach $24 billion by 2025, supported by applications in water, oil and gas, and chemicals

Statistic 55

The global market for industrial exhaust fans is expected to reach $3 billion by 2025, driven by demand for better ventilation and process control

Statistic 56

The global industrial warehouse market is projected to expand at a CAGR of 7% through 2027, driven by e-commerce growth

Statistic 57

The market for industrial control systems is expected to reach $271 billion by 2026, driven by automation and smart manufacturing

Slide 1 of 57
Share:FacebookLinkedIn
Sources

Our Reports have been cited by:

Trust Badges - Publications that have cited our reports

Key Highlights

  • The global industrial sector contributed approximately $13.7 trillion to the world economy in 2022
  • Manufacturing value-added accounted for 16% of the global GDP in 2021
  • The industrial sector employs about 24% of the global workforce
  • Industrial energy consumption makes up approximately 37% of total energy use worldwide
  • The top five industrial countries by manufacturing output are China, the USA, Japan, Germany, and South Korea
  • Industry 4.0 technologies (like IoT, AI, and automation) are projected to boost global manufacturing productivity by 20-30% by 2030
  • The global 3D printing market in manufacturing is expected to grow from $1.7 billion in 2020 to over $34 billion by 2024
  • The global industrial robotics market was valued at $24.6 billion in 2021, with Asia-Pacific accounting for nearly half of the market share
  • The average age of manufacturing plants in the United States is over 40 years, with many requiring modernization
  • Waste generated by industry accounts for roughly 60% of all industrial emissions
  • The fastest-growing segment in industrial IoT is predictive maintenance, expected to reach a market size of $23 billion globally by 2027
  • The global steel production reached about 1.9 billion metric tons in 2022
  • Approximately 90% of industrial waste is disposed of in landfills, leading to environmental concerns

The industrial sector, a cornerstone of the global economy contributing over $13.7 trillion in 2022 and employing nearly a quarter of the world’s workforce, is on the cusp of revolutionary change driven by Industry 4.0, automation, and sustainability initiatives.

Environmental Impact and Sustainability

  • Waste generated by industry accounts for roughly 60% of all industrial emissions
  • Approximately 90% of industrial waste is disposed of in landfills, leading to environmental concerns
  • The energy-intensive cement industry accounts for roughly 8% of the world’s CO2 emissions
  • The transport sector within industry contributes approximately 30% of industrial CO2 emissions, driven largely by logistics and freight operations
  • Approximately 25% of all industrial water withdrawals are used for cooling purposes, which significantly impacts water resources
  • The use of eco-friendly and biodegradable industrial cleaning agents is expected to increase at a CAGR of 6% through 2028
  • The uptake of renewable energy sources in industrial operations is expected to increase by 15% annually through 2030, significantly reducing carbon footprint
  • The mineral extraction sector accounts for about 7% of global industrial CO2 emissions, emphasizing the need for cleaner extraction technologies
  • The shift to smart factories is expected to reduce energy consumption by up to 20%, aligning with global sustainability goals
  • The pulp and paper industry accounts for about 4% of the industrial energy use worldwide, with significant opportunities for efficiency improvements
  • About 85% of industrial waste is recyclable or recoverable, yet only 30% is actually recycled, indicating a major waste management opportunity
  • The semiconductor manufacturing industry accounts for about 2% of global industrial emissions, with efforts underway to reduce energy consumption and emissions
  • The adoption of circular economy practices in industry could save companies up to $1 trillion annually by reducing waste and increasing resource efficiency

Environmental Impact and Sustainability Interpretation

While industry accounts for a substantial share of global emissions and waste, with wasteful landfills and high energy use, a promising shift toward renewable energy, eco-friendly cleaning, and circular economy practices offers a path to turning industrial environmental challenges into economic opportunities.

Industrial Equipment and Infrastructure

  • The average age of manufacturing plants in the United States is over 40 years, with many requiring modernization

Industrial Equipment and Infrastructure Interpretation

With over four decades under their belts, America's manufacturing plants are essentially aging rock bands in need of a modern remix to stay front and center in the global industry chart.

Industry Technology and Innovation

  • The use of automation in logistics and warehousing can improve efficiency by up to 50%, reducing costs and lead times

Industry Technology and Innovation Interpretation

Automating logistics and warehousing isn't just a smart move—it's a blockbuster efficiency upgrade, slashing costs and lead times by up to half, and transforming supply chains into well-oiled machines.

Manufacturing and Production

  • The industrial sector employs about 24% of the global workforce
  • Industrial energy consumption makes up approximately 37% of total energy use worldwide
  • The top five industrial countries by manufacturing output are China, the USA, Japan, Germany, and South Korea
  • Industry 4.0 technologies (like IoT, AI, and automation) are projected to boost global manufacturing productivity by 20-30% by 2030
  • About 60% of manufacturing companies plan to increase their investment in robotics over the next five years
  • The average lifespan of industrial machinery in manufacturing plants is approximately 10-15 years, requiring periodic upgrades
  • The automotive manufacturing sector accounts for about 3% of global industrial output, with continuous innovation in electric vehicles increasing automation needs
  • The largest share of industrial electricity consumption is in chemical manufacturing, comprising around 16% globally
  • The industrial 3D printing service market is growing at a CAGR of 25%, largely due to high adoption in aerospace, automotive, and healthcare
  • Around 70% of industrial equipment is expected to be connected to the internet by 2025, facilitating Industry 4.0 implementations
  • The average cost of downtime in industrial manufacturing is about $200,000 per hour, underscoring the importance of predictive maintenance
  • Approximately 65% of industrial processes are now automated or semi-automated, reflecting widespread adoption of smart manufacturing techniques
  • The deployment of Industry 4.0 solutions has led to a 15% reduction in manufacturing cycle times across multiple sectors
  • The use of big data analytics in manufacturing can increase productivity by 10-15%, optimizing supply chains and operational processes

Manufacturing and Production Interpretation

As Industry 4.0 accelerates automation and data-driven efficiencies—boosting productivity by up to 30%—the global manufacturing landscape appears poised on the brink of a high-tech renaissance, where the need for vigilant maintenance and strategic investments in robotics and analytics will determine whether factories thrive or fade into obsolete history.

Market Size and Economic Contribution

  • The global industrial sector contributed approximately $13.7 trillion to the world economy in 2022
  • Manufacturing value-added accounted for 16% of the global GDP in 2021
  • The global 3D printing market in manufacturing is expected to grow from $1.7 billion in 2020 to over $34 billion by 2024
  • The global industrial robotics market was valued at $24.6 billion in 2021, with Asia-Pacific accounting for nearly half of the market share
  • The fastest-growing segment in industrial IoT is predictive maintenance, expected to reach a market size of $23 billion globally by 2027
  • The global steel production reached about 1.9 billion metric tons in 2022
  • The chemical industry is expected to grow at a CAGR of around 4% from 2021 to 2028
  • Industrial automation is projected to reach a global market size of $418 billion by 2027
  • The global demand for lithium-ion batteries in industrial applications is forecasted to grow at a CAGR of 13% through 2030
  • The global HVAC equipment market was valued at $130 billion in 2021 and is expected to grow
  • The aerospace manufacturing segment accounts for about 6% of all industrial manufacturing, with consistent growth driven by defense and commercial markets
  • The global plastic packaging market in industrial applications is projected to reach $340 billion by 2028, with a CAGR of 4.5%
  • The global industrial sealants market was valued at $4 billion in 2021 and is expected to grow steadily
  • The global market for industrial textiles is projected to reach $55 billion by 2025, driven by industrial filtration, conveyor belts, and safety textiles
  • Digital twins are increasingly being adopted in industry, with an expected market value of $35 billion by 2026
  • The global industrial lubricants market is valued at over $45 billion, with growth driven by demand in manufacturing and automotive sectors
  • The global industrial gas market is projected to reach $124 billion by 2028, driven by medical, manufacturing, and chemical sectors
  • The global demand for industrial boilers is projected to reach $7 billion by 2027, driven by processing plants and power generation
  • The industrial sector’s contribution to global GDP has increased by 2% over the last decade, reflecting growth in developing economies
  • The European Union’s industrial sector accounts for approximately 16% of its GDP and employs about 25 million people
  • The global market for industrial sensors is projected to reach $9 billion by 2027, driven by automation and Industry 4.0
  • The global market for industrial adhesives is expected to reach $13 billion by 2026, driven by increased use in manufacturing and construction
  • The agricultural machinery segment within industry is projected to grow at a CAGR of 4.8% from 2021 to 2028, due to automation and precision farming
  • The global industrial insulation market is valued at over $10 billion and is expected to grow with increased demand for energy efficiency
  • The global market for industrial pumps is projected to reach $24 billion by 2025, supported by applications in water, oil and gas, and chemicals
  • The global market for industrial exhaust fans is expected to reach $3 billion by 2025, driven by demand for better ventilation and process control
  • The global industrial warehouse market is projected to expand at a CAGR of 7% through 2027, driven by e-commerce growth
  • The market for industrial control systems is expected to reach $271 billion by 2026, driven by automation and smart manufacturing

Market Size and Economic Contribution Interpretation

As the industrial sector digitally and mechanically gears up with trillions in value, robotics, IoT, and 3D printing are not just shaping the future—they’re rewriting the very blueprint of global manufacturing, all while highlighting that in industry, growth isn’t just measured in numbers, but in innovations driving toward smarter, more energy-efficient, and more interconnected economies.

Sources & References